rev 08.25.04
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
152
Special Features
Electrical Specs
1000-6000 Watts
HPS10/12/15 Series
Integrated OR-ing diode
Remote Sense on Bulk output
Overload protection on all outputs
Active Inrush limiting
PFC to 0.99 typical EN61000-3-2
CISPR22, EN55022 Curve B
conducted/radiated EMI
EN61000 immunity standards
Optional 48 W fan voltage (12 V or 24 V)
Standard 5 V at 5 A standby voltage (3.3V option)
No minimum load
Overvoltage protection
Input OK signal and indicator LED
Inhibit/Enable
Remote Margin/Voltage Programming
Optional current monitor
Optional AC Line discrimination
Output Good signal and indicator LED
Temp good signal and indicator LED
Optional single wire digital temp monitor
Optional module I
2
C interface
Optional Rack Controller
Hot Plug
N+1 Redundant Standard
Optional fan fail signal
Module present signal
Optional short circut latch
Input
Input voltage
85-264 VAC*
Frequency
47-440 Hz
Inrush current
40 A peak max.
Efficiency
85% typ @ full case load 230 VAC
Power factor
0.99 typical meets EN61000-3-2
Turn-on time
AC on 1.5 sec. typical, Inhibit /
Enable 100 ms typical
EMI filter standard
CISPR 22 EN55022 Level "B"
Leakage current standard 2 mA max @ 264 VAC @ 60Hz
(per module)
Radiated EMI
CISPR 22 EN55022 Level "B"
Holdup time
20 ms minimum
(independent of input VAC)
AC OK
>5 ms early warning min. before
outputs lose regulation; Full cycle
ride thru (50 Hz)
Harmonic distortion
Meets EN61000-3-2
Isolation
Meets EN60950
* see modules table on the next page
Output
Margining
5% of nominal
Overall reg
1%
Ripple
1% of Vout Pk-Pk limited to 20 MHz
Dynamic response
2% with 25% load step
Recovery time
To within 1% in <300 sec
Overcurrent protection
105-120% of rated output current
Short circuit protection
Protected for continuous short
circuit. Recovery is automatic upon
removal of short
Overvoltage protection
105-120% . Recycle AC input voltage
to reset OVP circuit
Reverse voltage
protection
100% of rated output current
Thermal protection
Main and Aux disabled when internal
temp exceeds safe operating range.
Remote sense
Up to 0.5 V total drop
Single wire parallel
Current share to within 10% of total
rated current
DC OK
5% of nominal
Minimum load
Not required
Standby voltage
5 VDC @5A max. present whenever
AC input is applied (3.3 V @ 5A
optional)
Global Inhibit/Enable
Logic "0" standard logic "1" optional
Operating temperature: -10C to +50C ambient,
derate output @ 2.5% per degree from 50C to 70C
Shock/Vibration: Mil-Hdbk 810E
Humidity: 95% non-condensing
Storage temperature: -40C to +85C
Temperature coefficient: 0.02% per C
Cooling: Internal DC fan
MTBF (Calculated): 200 KHrs; 25C, 200 VAC input,
nominal O/P voltage, full load
Safety:
UL / CSA UL60950 3
rd
Ed and CSA C22.2 60950
TUV
EN60950
CB
Certificate and report
CE
Mark
Environmental & Safety
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
153
www.astecpower.com
Watts
1000
1250
1500
Input
voltage
85-264 90-264 180-264
Module ID
HPS10
HPS12
HPS15
Code
Volts
Output Output Output
Amps Amps Amps
Q
24.0
41.7
52.1
62.5
R
28.0
35.7
44.6
53.6
S
30.0
33.3
41.7
50.0
W
48.0
20.8
26.0
31.3
X
54.0
18.5
23.1
27.8
Y
60.0
16.7
20.8
25.0
System
Max. Size
Max. System
Module
Standard
Unit
Code
(H x W x L)
Power
Distribution
Size
Weight
HPR3
5.22" x 19.0" x 14.0"
6000 W
(4 ea) HPS10/12/15 3U
16.4 lbs
Module
Max. Size
Max. Module Max. Number Unit
Code
(H x W x L)
Power
per Rack
Weight (lbs)
HPS10
5.04" x 3.83" x 12.5"
1000 W
4
10.5
HPS12
5.04" x 3.83" x 12.5"
1250 W
4
10.5
HPS15
5.04" x 3.83" x 12.5"
1500 W
4
10.5
Watts
4000
5000
6000
Input
voltage
85-264
100-264 180-264
Module Used
HPS10
HPS12
HPS15
Rack ID
HPR3
HPR3
HPR3
Output
Output Output
Code
Volts
Amps
Amps
Amps
Q
24.0
166.7
208.3
250.0
R
28.0
142.9
178.6
214.3
S
30.0
133.3
166.7
200.0
W
48.0
83.3
104.2
125.0
X
54.0
74.1
92.6
111.1
Y
60.0
66.7
83.3
100.0
Output Voltage
Q = 24 V
R = 28 V
S = 30 V
W = 48 V
X = 54 V
Y = 60 V
Z =
Consult factory
I monitor
N = None
A = Current monitor
Power
10 = 1000 W
12 = 1250 W
15 = 1500 W
Redundancy
N = None
R = Or-ing diode
Standard Options
000 = No options
001 = 3.3 Standby
002 = Short circuit latch-off
004 = Enable "0"
008 = (Inhibit/enable), DC OK "1"
016 = Fan fail signal (optional)
032 = I
2
C interface
064 = AC line descriminator
128 = Temp OK "0"
256 = Module present "0"
Note: for combinations of options simply
add option codes together.
Auxiliary Fan
Voltage
N = None
3 = 12 V @ 4 A
5 = 24 V @ 2 A
HPS
XXX
Size
3 = 3U
HPR
Standard Options
00 = No options
01 = computer option
Special Options
& Modifications
Contact Astec.
XXX
Special Options
& Modifications
Contact Astec.
Notes:
1. Specifications subject to change without notice
2. All dimentions are in inches (mm), toleance is .02"
3. Specifications are at factory settings
4. Warranty: 1 Yr
5. For combinations of options simply add option codes
together.
-
-
-
-
-
-
H
HPPRR33 M
Moodduullee BBllaannkk PPaanneell::
Astec P/N 73-536-026
H
HPPRR33 LLooggiicc BBllaannkk PPaanneell::
Astec P/N 73-536-027
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
154
HPS Series
DRAWINGS
HPS 10/12/15 Module
A
: AC Input Connector
Positronics PLB3W3M1060
AC Pin: MC612N-228.2
Ground Pin: MC612N
AC IInput PPinouts
J1-L
LINE
J1-N
NEUTRAL
J1-G
GROUND
Mating Connector:
Positronics PLB3W3FXXXX
B
: DC Output Connector
Positronics PCIH38M400A1
Mating Connector
Positronics PCIH38FXXXX or
Elcon 226-0005-00100
DC O
Output PPinouts
P1-1
V OUT
P1-2
V OUT
P1-3
V OUT
P1-4
V OUT
P1-5
V OUT
P1-6
V OUT
P1-7
V OUT RTN
P1-8
V OUT RTN
P1-9
V OUT RTN
P1-10
V OUT RTN
P1-11
V OUT RTN
P1-12
V OUT RTN
P1-13
CHASSIS GND
P1-14
CHASSIS GND
P1-15
5VDC
P1-16
5VDC
P1-17
5VDC RTN
P1-18
5VDC RTN
P1-19
DATA
P1-20
DATA GND
P1-21
V OUT SENSE
P1-22
V OUT SENSE RTN
P1-23
MARGIN PROGRAM
P1-24
MARGIN HI
P1-25
SWP
P1-26
ISO ENA/DCOK/
TEMP OK/FAN FAIL RTN
P1-27
ISO DCOK
P1-28
ISO EN/INH
P1-29
ISO TEMP OK
P1-30
OPAMP/SYNC/FAN FAIL SIGNAL
P1-31
I MONITOR
P1-32
I MONITOR RTN
P1-33
N/C
P1-34
ACOK COLLECTOR
P1-35
ACOK EMITTER
P1-36
V AUX RTN
P1-37
V AUX
P1-38
V ANODE (MAIN O/P)
A
B
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
155
www.astecpower.com
HPR3 Rack
J20
J21
J22
AC Cord: Qualtek Electronics or
Equivalent
Part Number: 227003-01
AWG: 12
Rating(A): 20A
Cord Type: SJT
NEMA Plug Type: 5-20P
IEC Connector Type: C-19
156
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
PS1
Pin No. Function
J21-1
+V Anode ( module present )
J21-2
AC OK collector
J21-3
I monitor return
J21-4
Op amp / Sync / Fan Fail Signal
J21-5
Enable / Inhibit (isolated)
J21-6
Enable / DC OK / Temp OK / Fan Fail RTN
J21-7
Margin Program
J21-8
+ Sense Vout
J21-9
N/C
J21-20
AC ok emitter
J21-21
Ext bias
J21-22
I monitor
J21-23
Temp OK
J21-24
DC OK (isolated)
J21-25
Margin high
J21-26
- Sense Vout
J21-27
N/C
J21-28
N/C
J21 Control Connector for PS1 & PS2 (Slot 1 & 2)
PS3
Pin No. Function
J20-1
+V Anode ( module present )
J20-2
AC OK collector
J20-3
I monitor return
J20-4
Op amp / Sync / Fan Fail Signal
J20-5
Enable / Inhibit (isolated)
J20-6
Enable / DC OK/ Temp OK / Fan Fail RTN
J20-7
Margin Program
J20-8
+ Sense Vout
J20-9
N/C
J20-20
AC ok emitter
J20-21
Ext bias
J20-22
I monitor
J20-23
Temp OK
J20-24
DC OK (isolated)
J20-25
Margin high
J20-26
- Sense Vout
J20-27
N/C
J20-28
N/C
J20 Control Connector for PS3 & PS4 (Slot 3 & 4)
PS2
Pin No. Function
J21-10
+V Anode ( module present )
J21-11
AC OK collector
J21-12
I monitor return
J21-13
Op amp / Sync / Fan Fail Signal
J21-14
Enable / Inhibit (isolated)
J21-15
Enable / DC OK / Temp OK / Fan Fail RTN
J21-16
Margin Program
J21-17
+ Sense Vout
J21-18
N/C
J21-19
N/C
J21-29
AC OK emitter
J21-30
Ext bias
J21-31
I monitor
J21-32
Temp OK
J21-33
DC OK (isolated)
J21-34
Margin high
J21-35
- Sense Vout
J21-36
N/C
J21-37
N/C
PS4
Pin No. Function
J20-10
+V anode ( module present )
J20-11
AC OK collector
J20-12
I monitor return
J20-13
Op amp / Sync / Fan Fail Signal
J20-14
Enable / Inhibit (isolated)
J20-15
Enable / DC OK / Temp OK / Fan Fail RTN
J20-16
Margin Program
J20-17
+ Sense Vout
J20-18
N/C
J20-19
N/C
J20-29
AC OK emitter
J20-30
Ext bias
J20-31
I monitor
J20-32
Temp OK
J20-33
DC OK (isolated)
J20-34
Margin high
J20-35
- Sense Vout
J20-36
N/C
J20-37
N/C
J22 SSense C
Connector
Pin No. Function
J22-1
-Sense Vout
J22-2
N/C
J22-3
Enable / Inhibit gnd
J22-4
N/C
J22-5
N/C
J22-6
SWP
J22-7
+Sense Vout
J22-8
Enable / Inhibit
J22-9
N/C
HPR3 -000 PPin A
Assignments
PDF 
ZIP