Du line
Fieldbus
Installationbus
Specifications are subject to change without notice (16.03.2006)
1
Dupline
is a registered trademark. A product of the CARLO GAVAZZI Group
Type: Dupline
H4-Housing
Combined module
Interface type
DC supply
Interface for Siemens Simatic S7-200 PLC with the
function of a master
Plug and play: Automatic communication with specific
PLC/Controllers
Built-in normal Dupline
Channel Generator
128 I/O's and DC power supply on 3 wires
RS232/RS422/RS485 port for interfacing to control
system
Split-I/O mode selectable (128 inputs and 128 outputs)
LED-indications for supply, Dupline
carrier and Com-
port TX
Galvanically isolated Com-port supplied by internal
DC/DC converter
Product Description
Ordering Key
G 3496 0010 is designed as a
cost-effective solution for
interfacing Dupline
I/O's to
the Siemens Simatic S7-200
PLC family. It performs three
functions: Dupline
channel
generator, power supply syn-
chronization (enables 3-wire
system with supply) and
RS232/RS422/RS485 inter-
face.
Type Selection
Supply
PLC Interface Conformance
Ordering no.
20-30 VDC
Siemens Simatic S7-200 PLC family
G 3496 0010 700
G 3496 0010 700
Input/Output Specifications
Dupline
Plug & Play Master Module
Interface for Siemens Simatic S7-200 PLC
Power Output
Output voltage
20-30 VDC (pulsating)
Output current
< 3.0 A @ 50C
Short circuit protection
4 A quick acting fuse
Output voltage drop
< 1.0 V
Dupline
carrier
Output voltage
8.2 V (pulsating)
Current
< 60 mA
Short circuit protection
Yes
Scan time
128 channels
132.2 ms
64 channels
69.8 ms
Communication Port
Standard
RS232/RS422/RS485
Connection
9 pole female Sub-D
Dielectric voltage
Com-port - Dupline
1 kVAC (rms)
Protocol
Modbus-RTU (function
code 03 and 16
Channel Configuration in PLC
Baud rate
9600
Data bits
8
Start bit
1
Stop bit
1
Parity
None
Flow-control
None
Type G 3496 0010
Input/Output Specifications (Cont.)
Pin assignment
2-wire RS485
S/R Data line + (B)
3
S/R Data line (A)
8
GND
5
4-wire RS485/RS422
R Data line + (B)
3
R Data line - (A)
8
S Data line + (B)
2
S Data line - (A)
7
Direction
4 (Connect pin 5 to GND
when using 4-wire com.)
RS232
TX
1
RX
9
GND
5
Supply Specifications
Power supply
Overvoltage cat. III
(IEC 60664)
Operational voltage (V
in
)
20-30 VDC
Reverse polarity protection
None
Current consumption
< 150 mA + Power load
Power dissipation
< 5 W
Transient protection voltage
800 V
Dielectric voltage
Supply Dupline
None
Supply Com-port
1 kVAC (rms)
Power ON delay
2 s
Indication for
Com-port TX
LED, red
Supply ON
LED, green
Dupline
carrier
LED, yellow
Environment
Pollution degree
2 (IEC 60664)
Operating temperature
0 to +50C (+32 to +122F)
Storage temperature
-50 to +85C (-58 to +185F)
Du line
Fieldbus
Installationbus
2
Specifications are subject to change without notice (16.03.2006)
Dupline
is a registered trademark. A product of the CARLO GAVAZZI Group
Mode of Operation
The Dupline
Master Module
(DMM) controls a 3-wire bus
with signal, DC-power and
common GND. The DMM is
connected to a standard DC-
supply, which it synchronizes
with the Dupline
carrier signal
before it is outputted to supply.
The synchronization is neces-
sary in order to enable the
Dupline
and DC-supply to
share the GND-wire.
The Dupline
Master Module is
a Dupline
Channel Generator
with the function of a master.
This means that the 128
Dupline
I/O's will be read/writ-
ten by the DMM and then sent
to the PLC.
To get the PLC and the mas-
termodul to work together, a
modbus slave driver must be
loaded into the PLC. The file
can be found on:
www.dupline.com under
"Download/product specific"
and is named: Driver for
Siemens PLC program. The
size of the file is approximately
24Kb.
The DMM can run in two dif-
ferent modes Normal mode
and split I/O mode. In Normal
mode, Dupline
operates as a
peer-to-peer system, where
the channel generator auto-
matically establishes a con-
nection between Dupline
inputs and Dupline
outputs
which are coded to the same
Dupline
address. If e.g. an
input coded for B5 is activat-
ed, the output(s) coded for B5
will also be activated.
Consequently, a Dupline
-out-
put can either be activated
through the output-data
received on DMM or by an
active Dupline
input coded
for the same Dupline
-
address. In "Split I/O" mode,
the channel generator treats
the Dupline
inputs and
Dupline
outputs indepen-
dently. If e.g. an input coded
for B5 is activated, the DMM
will make the information avail-
able for the PLC (like in normal
mode), but it will not automati-
cally activate the Dupline
out-
put(s) coded to B5. The
Dupline
outputs are con-
trolled exclusively through the
output data received from the
PLC. In this mode, up to 128
Dupline
inputs and 128
Dupline
outputs are available,
since an input and an output
coded to the same Dupline
address can operate indepen-
dently.
G 3496 0010
General Specifications
Humidity (non-condensing)
20 to 80%
Mechanical resistance
Shock
15 G (11 ms)
Vibration
2 G (6 to 55 Hz)
Dimensions
H4-Housing
Material
(See Technical Information)
Weight
100 g
Memory Mapping
Read from Dupline
to Siemens Simatic S7-200
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
A1
V0.0
B1
V1.0
C1
V2.0
D1
V3.0
E1
V4.0
F1
V5.0
G1
V6.0
H1
V7.0
A2
V0.1
B2
V1.1
C2
V2.1
D2
V3.1
E2
V4.1
F2
V5.1
G2
V6.1
H2
V7.1
A3
V0.2
B3
V1.2
C3
V2.2
D3
V3.2
E3
V4.2
F3
V5.2
G3
V6.2
H3
V7.2
A4
V0.3
B4
V1.3
C4
V2.3
D4
V3.3
E4
V4.3
F4
V5.3
G4
V6.3
H4
V7.3
A5
V0.4
B5
V1.4
C5
V2.4
D5
V3.4
E5
V4.4
F5
V5.4
G5
V6.4
H5
V7.4
A6
V0.5
B6
V1.5
C6
V2.5
D6
V3.5
E6
V4.5
F6
V5.5
G6
V6.5
H6
V7.5
A7
V0.6
B7
V1.6
C7
V2.6
D7
V3.6
E7
V4.6
F7
V5.6
G7
V6.6
H7
V7.6
A8
V0.7
B8
V1.7
C8
V2.7
D8
V3.7
E8
V4.7
F8
V5.7
G8
V6.7
H8
V7.7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
I1
V8.0
J1
V9.0
K1
V10.0
L1
V11.0
M1
V12.0
N1
V13.0
O1
V14.0
P1
V15.0
I2
V8.1
J2
V9.1
K2
V10.1
L2
V11.1
M2
V12.1
N2
V13.1
O2
V14.1
P2
V15.1
I3
V8.2
J3
V9.2
K3
V10.2
L3
V11.2
M3
V12.2
N3
V13.2
O3
V14.2
P3
V15.2
I4
V8.3
J4
V9.3
K4
V10.3
L4
V11.3
M4
V12.3
N4
V13.3
O4
V14.3
P4
V15.3
I5
V8.4
J5
V9.4
K5
V10.4
L5
V11.4
M5
V12.4
N5
V13.4
O5
V14.4
P5
V15.4
I6
V8.5
J6
V9.5
K6
V10.5
L6
V11.5
M6
V12.5
N6
V13.5
O6
V14.5
P6
V15.5
I7
V8.6
J7
V9.6
K7
V10.6
L7
V11.6
M7
V12.6
N7
V13.6
O7
V14.6
P7
V15.6
I8
V8.7
J8
V9.7
K8
V10.7
L8
V11.7
M8
V12.7
N8
V13.7
O8
V14.7
P8
V15.7
Du line
Fieldbus
Installationbus
Specifications are subject to change without notice (16.03.2006)
3
Dupline
is a registered trademark. A product of the CARLO GAVAZZI Group
Dip-Switch Setting
Installation Hints
Slow flashing TX-LED
Polling without contact to S7 PLC
Check the wiring.
Fast flashing TX-LED
Communication OK
No Dupline
Carrier-LED
Dupline
Short circuit.
Short circuit between the
two Dupline
wires.
Accessories
Cable Sub-D 9p M/Sub-D 9p M
RS-485-SI1
Additional Information
Scope of supply
1 x Master Module
G3496 0010 700
1 x Support software for S7
SW G3496 0010 700
Pin Assignment
1
9
8
7
6
5
4
3
2
5
3
8
Master Module
D-Sub. 9p M
S7/Port 0
D-Sub. 9p M
RS485 2-wire
Sw.4
On:
Split I/O Channel Generator Mode
(Receivers activated by the PLC)
Off:
Normal Dupline
Monostable Channel
Generator Mode
SW.5
On:
64 Dupline
channels
Off:
128 Dupline
channels
Sw.6
On:
Maintain data on Dupline
in case of
communication failure
Off:
Clear data on Dupline
after 10 sec. of
communication failure
Memory Mapping (cont.)
Write to Dupline
from Siemens Simatic S7-200
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
A1
V16.0
B1
V17.0
C1
V18.0
D1
V19.0
E1
V20.0
F1
V21.0
G1
V22.0
H1
V23.0
A2
V16.1
B2
V17.1
C2
V18.1
D2
V19.1
E2
V20.1
F2
V21.1
G2
V22.1
H2
V23.1
A3
V16.2
B3
V17.2
C3
V18.2
D3
V19.2
E3
V20.2
F3
V21.2
G3
V22.2
H3
V23.2
A4
V16.3
B4
V17.3
C4
V18.3
D4
V19.3
E4
V20.3
F4
V21.3
G4
V22.3
H4
V23.3
A5
V16.4
B5
V17.4
C5
V18.4
D5
V19.4
E5
V20.4
F5
V21.4
G5
V22.4
H5
V23.4
A6
V16.5
B6
V17.5
C6
V18.5
D6
V19.5
E6
V20.5
F6
V21.5
G6
V22.5
H6
V23.5
A7
V16.6
B7
V17.6
C7
V18.6
D7
V19.6
E7
V20.6
F7
V21.6
G7
V22.6
H7
V23.6
A8
V16.7
B8
V17.7
C8
V18.7
D8
V19.7
E8
V20.7
F8
V21.7
G8
V22.7
H8
V23.7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
Dup.
S7
I1
V24.0
J1
V25.0
K1
V26.0
L1
V27.0
M1
V28.0
N1
V29.0
O1
V30.0
P1
V31.0
I2
V24.1
J2
V25.1
K2
V26.1
L2
V27.1
M2
V28.1
N2
V29.1
O2
V30.1
P2
V31.1
I3
V24.2
J3
V25.2
K3
V26.2
L3
V27.2
M3
V28.2
N3
V29.2
O3
V30.2
P3
V31.2
I4
V24.3
J4
V25.3
K4
V26.3
L4
V27.3
M4
V28.3
N4
V29.3
O4
V30.3
P4
V31.3
I5
V24.4
J5
V25.4
K5
V26.4
L5
V27.4
M5
V28.4
N5
V29.4
O5
V30.4
P5
V31.4
I6
V24.5
J6
V25.5
K6
V26.5
L6
V27.5
M6
V28.5
N6
V29.5
O6
V30.5
P6
V31.5
I7
V24.6
J7
V25.6
K7
V26.6
L7
V27.6
M7
V28.6
N7
V29.6
O7
V30.6
P7
V31.6
I8
V24.7
J8
V25.7
K8
V26.7
L8
V27.7
M8
V28.7
N8
V29.7
O8
V30.7
P8
V31.7
G 3496 0010
Dimensions (mm)
H4-housing
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