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ROADMASTER, INC.
5602 N.E. SKYPORT WAY PORTLAND, OR 97218 1-800-669-9690
FAX (503) 288-8900
KIT NO. 2502-2
Use flat washers over all slotted holes Use lock washers on all fasteners
IMPORTANT: All brackets must be assembled with all the bolts left loose for final adjustment &
positioning (before tightening) unless otherwise instructed. All bolts must be torqued for proper strength.
If more than one bolt is used per fastening point, the diagram may only show one.
MOUNTING BRACKET KIT
INSTALLATION INSTRUCTIONS
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN DEATH, PERSONAL INJURY OR PROPERTY DAMAGE
CAUTION:
SAFETY CABLES MUST CONNECT THE TOWING
VEHICLE TO THE TOWED VEHICLE FRAME TO FRAME.
FOLLOW SAFETY INFORMATION IN WARRANTY PACKET
CAUTION
1-800-669-9690
WARNING:
DO NOT USE THIS DOCUMENT FOR CUSTOM FABRICATION AS THIS ILLUSTRATION MAY NOT SHOW ALL PARTS
OR STRUCTURAL COMPONENTS.
ROADMASTER WILL NOT BE RESPONSIBLE FOR ANY DAMAGE OR INJURY RESULTING FROM ANY MODIFICATION
OR ALTERATION.
OWNER MUST INSPECT ALL MOUNTS AND BRACKETS BEFORE EACH USE FOR CRACKS OR OTHER SIGNS OF
FATIGUE. ALSO INSPECT FASTENERS FOR PROPER TORQUE.
PARTS LIST:
1- MAIN BRACE (A) - Passenger side
1- MAIN BRACE (B) - Driver's side
12-11-97
1. This bracket uses the existing tie down plates on each side and the lower frame as mounting points. The
lower plastic grill may have to be trimmed for the braces. Remove the two outer bolts on each side from
the lower plastic grill.
2. Bolt the braces to the tie downs on each side using " x 2" bolts, plate washers, lock washers and nuts.
3. Align the braces, making sure the front of the braces are parallel and the outer mounting holes measure
30" center to center and the inner holes measure 27" center to center. Tighten at this time to hold the
position. The front lower holes in the braces should line up with the bolt holes that were removed in step
1.
4. Trim the plastic to fit the braces at this time, then using the braces as templates, drill through the two
lower mounting holes on each brace with a " bit. This will enlarge the front frame holes and create one
new hole for each brace.
5. Bolt through the front brace mounting holes on each side using a " x 1 " bolt, " clipped plate washer,
lock washer and nut. Use the clipped plate washers as backup washers in the frame.
6. Bolt through the rear brace mounting holes on each side using a " x 1 " bolt, " x 1 " x 2" backing
plate , lock washer and nut.
7. Mount the tow bar according to the manufacturers instructions, then tighten all bolts to the specifications
below.
HARDWARE LIST:
4-1/2" X 1 " BOLTS
2-1/2" X 2" BOLTS
6-1/2" NUTS
6-1/2" LOCK WASHERS
2-1/2" PLAQTE WASHERS
2-1/2" CLIPPED PLATE WASHERS
2-1/4" X 1 " X 2" BACKING PLATES
R
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A
D
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A
S
T
E
R
ROADMASTER, INC.
5602 N.E. SKYPORT WAY PORTLAND, OR 97218 1-800-669-9690
FAX (503) 288-8900
MOUNTING BRACKET KIT
INSTALLATION INSTRUCTIONS
KIT NO. 2502-2
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH, PERSONAL INJURY OR PROPERTY DAMAGE
Installer must read instructions and
use all bolts and parts supplied.
CAUTION:
STANDARD BOLTS
SIZE
GRADE
TORQUE
5/16
5
13 ft./lb.
3/8
5
23 ft./lb.
7/16
5
37 ft./lb.
1/2
5
56 ft./lb.
BOLT TORQUE REQUIREMENTS
BOLT TORQUE REQUIREMENTS
BOLT TORQUE REQUIREMENTS
BOLT TORQUE REQUIREMENTS
BOLT TORQUE REQUIREMENTS
METRIC BOLTS
SIZE
GRADE PLATED / UNPLATED
M 8-1.0
8.8
20 ft./lb. 18ft./lb.
M 8-1.25
8.8
19 ft./lb. 18ft./lb.
M 10-1.25 8.8
38 ft./lb. 36ft./lb.
M 10-1.5
8.8
37 ft./lb. 35ft./lb.
METRIC BOLTS
SIZE
GRADE PLATED / UNPLATED
M 12-1.25 8.8
70 ft./lb. 65ft./lb.
M 12-1.5
8.8
66 ft./lb. 61ft./lb.
M 12-1.75 8.8
65 ft./lb. 60ft./lb.
M 12-2.0
8.8
104 ft./lb. 97ft./lb.
1-800-669-9690
All illustrations and specifications contained herein are based on the latest information available at the time of publication approval. ROADMASTER, INC. reserves the
right to make changes at any time without notice in material, specification and models or to discontinue models.
Congratulations! You have just purchased another fine Roadmaster product. Thank you.
12-11-97
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