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Электронный компонент: P110-6000

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discontinue, or change at any time,
specifications or designs without notice
and without incurring obligations.
REPLACEMENT COMPONENTS DIVISION
LITERATURE NUMBER HUM-55SI
CARRIER CORPORATION 5-01
CATALOG NUMBER 570-452
PRINTED IN U.S.A.
REPLACES: HUM-53SI
Part Numbers: P110-6000 (INTELLIMIST Humidifier and Humidistat)
P110-6001 (INTELLIMIST Humidifier and INTELLISTATTM Control)
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Humidifier and Filter Installation . . . . . . . . . . . . . . . . . . . . . . . .2
Water Supply Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Drainage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Humidistat or INTELLISTAT Control
Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should in-
stall, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions such as changing filters. All other operations should be
performed by trained service personnel. When working on air-
conditioning equipment, observe precautions in the literature,
tags and labels attached to the unit or accessory, and other safe-
ty precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves.
GENERAL
The INTELLIMIST humidifier is an atomizing humidifier.
The INTELLIMIST humidifier is normally located in the
supply plenum and adds up to 24 gallons of humidity per day
to the supply air using MICROPULSETM technology to assure
maximum efficiency. The INTELLIMIST humidifier is
designed for use with 1 to 7.5 ton HVAC systems. Only the
following controls may be used with the INTELLIMIST hu-
midifier: the P110-0009 Humidistat, and the P374-1600
INTELLISTAT combination temperature and humidity con-
trol. Humidifier dimensions are shown in Fig. 1.
NOTE: Refer to Humidistat or INTELLISTAT control Installa-
tion and Operating Instructions for more information on those
devices.
PACKAGE CONTENTS
*Contains the following: self-piercing valve, rubber gasket, 2 bolts
and nuts, flange, brass nut, brass ferrule, brass insert.
INSTALLATION
Location --
The INTELLIMIST humidifier should be lo-
cated on the supply air plenum. Use only with central air-
conditioning systems. See Fig. 2.
Make sure site can be supplied with the necessary power re-
quirements. Ensure that there is adequate clearance for service.
Humidifier must not be installed where freezing tempera-
tures may occur. Do not install on furnace jacket or where hu-
midifier or components may be exposed to hot surfaces.
On vertical equipment, allow clearance for the humidifier,
filter, and water line away from furnace exhaust vent.
Before installing an accessory or performing maintenance
or service on humidifier, turn off main power switch to
unit. Electrical shock can cause injury or death. There may
be more than one disconnect switch.
Do not use the humidifier with any non-approved humidi-
stat or control. Damage to the unit may result.
QUANTITY
ITEM
1
Humidifier
1
Humidistat (P110-6000) or
INTELLISTAT Control (P110-6001)
1
Spray Nozzle
1
1
/
4
-in. OD Plastic Tubing (20 ft)
1
In-Line Water Filter
1
Water Filter Mounting Bracket
1
Mounting Kit Containing:
1 -- Humidifier Mounting Template
8 -- No. 6 Mounting Screws
2 -- Threaded Adapters
3 -- Locking Nuts
1 -- Self Piercing Valve Installation Kit*
1 -- Teflon Tape
2 -- Plastic Water Filter Mounting Bands
The humidifier must be mounted over the evaporator coil
or evaporator coil drain pan. Water damage may result.
Adequate air and moisture mixing is essential to ensure that
water does not accumulate in ductwork.
Always install downstream of electric heat elements and
electronic air cleaner.
INSTALLATION
INSTRUCTIONS
INTELLIMISTTM
Residential Atomizing
Humidifier and Control
2
Humidifier and Filter Installation --
Perform the
following procedure to install the humidifier and filter:
1. Turn off all power to HVAC equipment.
2. The humidifier should be installed on the supply ple-
num, perferably near the coil. Mounting near the evap-
orative coil, if applicable, will allow any excess
moisture to exit the system via the condensate drain
pan.
3. On vertical equipment, allow clearance of the humidi-
fier and related components such as the water filter and
plastic water line, from the exhaust vent.
4. Place the humidifier mounting template on the supply
air duct in the desired mounting location.
5. Drill four mounting holes for no. 6 screws on template.
Cut or drill 1-in. spray nozzle hole in duct per tem-
plate. Remove template from duct and discard.
6. Slide plastic locking nut over end of spray nozzle.
Push metal end of spray nozzle into back of humidifier
nozzle connection. Tighten locking nut onto nozzle
connection, locking spray nozzle to humidifier. Turn
locking nut to finger tight, then tighten an additional
1
/
4
turn with pliers or a wrench. Do not overtighten.
Overtightening fittings will cause them to crack and
split, which will create water leaks. See Fig. 3.
NOTE: The nozzle assembly can still be rotated 360
degrees after tightening.
7. Route spray nozzle through 1-in. hole in duct. Mount
humidifier to supply air duct using four no. 6 screws
provided.
8. On vertical equipment, if the nozzle is spraying away
from the coil, there should be a minimum of three feet
from the nozzle to the top of the plenum. If this is not
available, then point the nozzle of the humidifier
directly into the evaporator coil.
9. The water filter mounting bracket is installed below
the humidifier. Mount the bracket to the supply duct or
another suitable location using 2 screws provided.
Bracket must be installed in vertical position.
10. Cut a piece of tubing of correct length to run from the
humidifier water intake valve to the top of the water
filter. See Fig. 4.
11. The water filter should be cleaned before use. Run at
least 3 gallons of water through the water filter in the
correct direction, until the outlet water appears clear
(not grey or cloudy).
12. Remove plastic cap from double o-ring push-in con-
nector on top of water filter. Ensure tube ends are cut
square and push tube into double o-ring push-in con-
nector until a stop is felt. Plastic or copper tube may be
used. To remove tube, hold collet (inner ring) against
connector body and pull.
13. Remove plastic cap from double o-ring push-in con-
nector on bottom of humidifier.
1" DIA.
2.75"
10.25"
3.50"
3.50"
Humidifer
R
C
W1
W2
LISTED
UL
C
US
DOUBLE
O-RING
PUSH-IN
CONNECTOR
COLLET
MODEL: P110-300
DOUBLE
O-RING
PUSH-IN
CONNECTOR
COLLET
Fig. 1 -- Humidifier Dimensions
MINIMUM OF
3' REQUIRED FOR
THIS LOCATION
PLENUM
HUMIDIFIER
ALTERNATE
LOCATION
VERTICAL
EVAPORATOR
A-COIL
DRAIN PANS
FURNACE
PLENUM
VERTICAL
EVAPORATOR
N-COIL
FURNACE
HUMIDIFIER
ALTERNATE
LOCATION
AIRFLOW
AIRFLOW
SPRAYING ABOVE COIL
EVAPORATOR
COIL
HORIZONTAL
EQUIPMENT
PLENUM
FURNACE
DRAIN PAN
HUMIDIFIER
AIRFLOW
SPRAYING INTO COIL
Fig. 2 -- Mounting Location
3
14. Ensure tube ends are cut square and push tube into
double o-ring push-in connector on humidifier until a
stop is felt. Plastic or copper tube may be used. To
remove tube, hold collet against connector body and
pull.
15. Place water filter in mounting bracket and lock into
place with 2 plastic mounting bands. See Fig. 4.
Water Supply Connection --
After the humidifier
and filter installation, the water supply connection needs to be
completed. Perform the following procedure to connect the wa-
ter supply:
1. Locate 20-ft, plastic, water supply tube provided.
2. Remove plastic cap from double o-ring push-in con-
nector on bottom of water filter. Ensure tube ends are
cut square and push tube into double o-ring push-in
connector until a stop is felt. Plastic or copper tube
may be used. To remove tube, hold collet (inner ring)
against connector body and pull.
3. Select a convenient location within 20 ft of water filter
for the self-piercing needle valve. Attach to either cold
or hot water pipe. Attach valve body, rubber gasket,
and flange to pipe with two bolts and nuts provided.
See Fig. 5.
NOTE: Self-piercing water valve will only pierce
copper pipes. For all other pipe material, a
1
/
8
-in. hole
will need to be drilled in pipe.
4. Turn the valve all the way closed. Self-piercing valve
will pierce the copper pipe and create a hole for water
flow. Do not open valve at this time.
5. Connect other end of tube to water valve. Slide brass
nut over tube end with threaded end facing end of tube.
Slide brass ferrule over tube end. Push brass insert into
end of tube. Position ferrule over brass insert. Ferrule
and insert will form a compression fitting to prevent
leakage.
6. Push end of tube into water valve. Slide brass nut over
ferrule and tighten onto brass connector on valve,
attaching tube to valve.
7. Open the valve to allow water flow through the valve
to the humidifier water filter.
8. Check all fittings for leaks and tighten if necessary.
Copper tubing may used in place of plastic tubing if
required. Make sure plastic tubing is secured away
from any heated surfaces or exhaust vents.
Drainage --
The humidifier should be mounted over the
evaporator coil or evaporator coil drain pan. This will provide
adequate drainage. Water damage may result if a drain pan is
not provided under the humidifier installation location.
Wiring --
The humidifier is wired differently when con-
nected to the P110-0009 Humidistat, and the P374-1600
INTELLISTATTM control. Refer to the respective Installation
Instructions.
Use field-supplied wire. Follow NEC (National Electric
Code) and all local codes.
Refer to Fig. 6A-8 for wiring connections to the Humidistat
and the INTELLISTAT control.
Humidistat or INTELLISTAT Control Configu-
ration --
The Humidistat or INTELLISTAT control must be
installed and configured before the humidifier will operate. Re-
fer to the Humidistat or INTELLISTAT control installation in-
structions for information on installing, calibrating and config-
uring the control.
HUMIDIFIER
PLASTIC
LOCKING
NUT
SPRAY
NOZZLE
WATER INLET
DOUBLE
O-RING
PUSH-IN
CONNECTOR
COLLET
MOUNTING
BANDS
WATER
SUPPLY
TUBING
HUMIDIFIER
PLASTIC
TUBING
WATER
FILTER
MOUNTING
BRACKET
PUSH-IN
CONNECTORS
PUSH-IN
CONNECTOR
FLOW
SELF PIERCING
VALVE BODY
BRASS
INSERT
FERRULE
WATER
PIPE
FLANGE
RUBBER
GASKET
BRASS
NUT
TUBE
Fig. 3 -- Spray Nozzle Installation
Fig. 4 -- Water Filter Installation
NOTE: All parts are included in self-piercing valve installation kit.
Fig. 5 -- Water Supply Valve Connections
4
P110-0009
HUMIDISTAT
THERMOSTAT
FURNACE
HUMIDIFIER
R
C
HUM
H1
R
C
H1
H2
C
24VAC
W1
P110-0009
HUMIDISTAT
HUMIDIFIER
FURNACE
H1
H2
W1
C
C
R
24VAC
R
C
HUM
H1
HUMIDIFIER
FURNACE
C
R
H1
H2
C
R
R
C
HUM
H1
P110-0009
HUMIDISTAT
W1
24VAC
NOTE: If only one wire is available from the furnace to the Humidis-
tat, W1 may be obtained from the thermostat.
Fig. 6A -- Wiring to P110-0009 Humidistat
(With Thermostat)
Fig. 6B -- Wiring to P110-0009 Humidistat
(Without Thermostat)
NOTE: The C and R terminals on the INTELLIMISTTM humidifier are
not connected internally. They are provided for an easy `tie-off point'
when using one multi-conductor cable from the humidifier to the
Humidistat. In this case H2 would need a jumper to C.
Fig. 6C -- Wiring to P110-0009 Humidistat
(Without Thermostat, Terminals R and C Are Used)
HUMIDIFIER
FURNACE
P374-1600
INTELLISTAT
H1
H2
C
R
W3
R
C
G
W1/O/B
W2
Y1
Y2
G
C
R
24V
AC
W1/O/B
W2
Y1
Y2
HUM
Fig. 7 -- Wiring to P374-1600 INTELLISTATTM
Control
THERMOSTAT
FURNACE
HUMIDIFIER
P110-0009
HUMIDISTAT
C
R
HUM
H1
Y1
G
C
R
W1
ADD
A
WIRE
PART A
ADD
A
WIRE
PART B
H1
H2
W1
Y1
G
R
C
24VAC
NOTE: When only 5 wires are available to the thermostat and Humi-
distat, a P474-0410 Add-A-Wire accessory may be used as shown.
Fig. 8 -- Wiring with Add-A-WireTM Accessory
5
OPERATION
To start up the humidifier, open all supply water valves to
allow water flow to the humidifier. Set the Humidistat or
INTELLISTATTM control to highest demand (99% humidity).
When the humidifier is on (mist spray is activated), the red
LED on the humidifier will be on.
When connected to an INTELLIMISTTM or Humidistat
control, the red LED will go on and off with the MICRO-
PULSETM control sequence.
Spray mist operational check: Remove screws from humidi-
fier and remove from unit. Attach a 2-ft. section of tube to bot-
tom of humidifier and top of filter. Hold humidifier outside of
the plenum and check to see that the spray mist is functioning
correctly. Reinstall humidifier and replace original tubing.
Reset the Humidistat to the recommended setting once
the humidifier is operating correctly. (See Troubleshooting
section.)
For homes that are in very dry climates with low humidity
levels (below 20% relative humidity [RH]), it may take 4 to 6
weeks to notice an increase in humidity in the home. In low
humidity areas all the moisture has evaporated from the wood,
drywall, carpets, draperies, and furniture. Until this moisture is
replaced, these materials will absorb moisture from the air,
causing very little relative humidity rise in the home.
As with any whole-house humidifier, the humidifier can
only increase the moisture in the house when the fan is
running. Therefore, in climates where little heating is required
and the heating/fan system is therefore run very few hours per
day, the fan must be run in the non-heating modes to increase
the humidity in the rooms. (See Tables 1 and 2.)
This can be accomplished in one of three ways.
1. The INTELLISTAT control can be set to ON (see
INTELLISTAT control Installation Instructions), then
the INTELLISTAT will run the fan and humidifier any
time the humidity is below the set point.
2. The fan (see INTELLISTAT control Installation
Instructions) can be programmed to run so many min-
utes per hour during certain hours of the day. The
humidifier will run any time the fan runs and the
humidity is below the set point.
3. The fan can be run continuously with the fan ON
button. The humidifier will then run constantly on a
call for humidity.
Even though the INTELLIMIST humidifier can put out up
to 24 gallons of water into the air per day, it may not be possi-
ble to increase the humidity to a high level, especially if the
outside humidity is fairly low. For instance, when outdoor air at
40 F and 20% relative humidity is heated up to 72 F, the result-
ing humidity in the house is 8%. The amount of humidity that
can be added to the air is limited by the airflow in the ductwork
and the temperature of the air. Hot air (furnace is running) can
hold 6 times as much moisture as the air can hold when only
the fan is running. It is much easier to increase the humidity in
the house with the furnace running versus when only the fan is
running. Both applications are limited by the amount of mois-
ture that can be put into the air going through the ductwork
without the moisture actually condensing in the ductwork.
Table 1 -- Recommended Indoor Humidity Levels
LEGEND
Table 2 -- Outside Temperature at Which
Condensation is Likely to Occur
LEGEND
NOTE: With a constant indoor temperature of 70 F.
OUTSIDE TEMP (F)
RECOMMENDED RH
40
45%
30
40%
20
35%
10
30%
0
25%
10
20%
20
15%
RH
--
Relative Humidity
INDOOR RH
(% RH)
WINDOW TYPE/CONDENSING TEMP (F)
Single Pane
Double Pane
Triple Pane
50
43
18
10
45
38
11
0
40
34
2
10
35
28
8
25
30
22
20
35
25
15
30
--
20
8
--
--
15
0
--
--
10
11
--
--
RH
--
Relative Humidity