B91
3.96mm Pitch Connector Directly Mounted on Board
DF6 Series
s
Features
1. Service Efficiency Up
Conventional thick cables are directly mounted on the
board piece by piece, but connecterization has achieved
soldering services in a batch. This product enhances
soldering service efficiency.
2. Miniaturization
This product achieves miniaturization for thick cables.
Mounting height on board
: 7.5mm
Width
: 5.0mm
3. Board Prefixed Mechanism
Since the connector is softly press-fitted to the board for
insertion, it can be prefixed to the board.
s
Applications
Secondary power supply units for various equipment
Prefixed mechanism
Height: 7.5mm
width: 4.6mm
B92
s
Product Specifications
Rating
Current rating
(Note 1)
Voltage rating
AWG 18 :
5A
Cable size
AWG 20 :
4A
AWG 22 :
3A
300V AC
Operating Temperature Range
Operating Moisture Range
Storage Temperature Range
Storage Humidity Range
-35
to +
85
(Note 1)
20
to
80%
-10
to +
60
(Note 2)
40
to
70% (Note 2)
Note 1: Includes temperature rise caused by current flow.
Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature
Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during
transportation.
Note: HRS's tin plating process takes measures against whisker.
Item
Specification
Condition
1.Insulation Resistance
1000M
ohms min.
500V DC
2.Withstanding voltage
No flashover or insulation breakdown.
1500V AC/1 minute
3.Contact Resistance
15m ohms max.
100mA
4.Vibration
No damage, cracks, or parts looseness.
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions.
5.
Humidity (Steady state) No damage, cracks, or parts looseness.
96 hours at temperature of 40 and humidity of 90% to 95%
6.Temperature Cycle
No damage, cracks, or parts looseness.
(-55
: 30 minutes
15 to 35
: 10 minutes
85
: 30 minutes
5 to 35
: 10 minutes ) 5 cycles
7. Resistance to Soldering heat
No deformation of components affecting performance.
Flow: 250 for 10 seconds
Manual soldering: 300 for 3 seconds
s
Material
Product
Part
Material
Finish
Remarks
Crimping Plug
Insulator
Polyamide
White
UL94V-0
Crimping Contact for Plug
Brass
Copper Alley
Tin plated
________
s
Ordering Information
DF6 -
*
P - 3.96 C
q
e
w
r
t
r
Contact pitch: 3.96mm
t
C: Crimping plug
q
Series Name
: DF 6
w
Number of contacts: 1
~
8, 10
e
Connector type
P: Plug
q
Crimping Plug
DF6A - 1822 PCF
q
w
e
e
Packaging type
PCF: Plug contact, reel packaging
SC: Plug contact, bag packaging
q
Applicable cable type
None: UL 1007
A: UL 1015
w
Applicable cable size
1822: AWG#18~#22
q
Crimping Contact
B93
s
Precrimping Plug
Photo: Contact Inserted
s
Crimping Contact
Part Number
CL No.
Number of Contacts
A
B
DF6- 1P-3.96C
546-0001-1
1
4.92
_____
DF6- 2P-3.96C
546-0002-4
2
8.88
3.96
DF6- 3P-3.96C
546-0003-7
3
12.84
7.92
DF6- 4P-3.96C
546-0004-0
4
16.80
11.88
DF6- 5P-3.96C
546-0005-2
5
20.76
15.84
DF6- 6P-3.96C
546-0006-5
6
24.72
19.80
DF6- 7P-3.96C
546-0007-8
7
28.68
23.76
DF6- 8P-3.96C
546-0008-0
8
32.64
27.72
DF6-10P-3.96C
546-0011-5
10
40.56
35.64
Applicable Cable
Part Number
CL No.
Packaging Type
Quantity
A
B
C
UL style
Jacket dia.
AWG size Contact Construct
DF6 -1822PCF
546-0009-3
Reel
5,000
1007
1.5
to
2.2mm
AWG 18
34 cores/0.18mm
10.2 1.5
1.2
DF6 -1822PC
546-0010-2
Bag
100
AWG 20
21 cores/0.18mm
DF6A-1822PCF
546-0013-0
Reel
3,000
1015
2.2
to
2.9mm
AWG 22
17 cores/0.16mm
10.5 1.7
1.4
DF6A-1822PC
546-0014-3
Bag
100
TypeItem
Part Number
CL No.
Applicable Contact
Applicator
AP105-DF6-1822P
901-4505-9
DF6 -1822PCF
AP105-DF6A-1822P
901-4520-2
DF6A-1822PCF
Press unit
CM-105
901-0005-4
________
Manual crimping
DF6 -TA1822HC
550-0174-9
DF6 -1822PC
tool
DF6A-TA1822HC
550-0222-0
DF6A-1822PC
Extraction tool
DF-C-PO(A)
550-0170-8
DF6/DF6A-1822PC(F)
Contact View for Insertion
Note: A packaging quantity is delivered by the bag unit (100 pcs.).
Note 1. The applicable cable conductor is a tin plated and annealed copper wire.
Note 2. If other cables are used instead of the applicable cable, contact the Hirose Sales Department.
Note: If any trouble has been caused due to other tools, which are not designated by Hirose, Hirose never guarantee any products.
q
Slip length
DF6-1822PC (F): 2.1mm
to
2.6mm
DF6A-1822PC (F): 2.3mm
to
2.8mm
q
Applicable through-hole: 1.8
+0.15
0
B
Applicable Crimping Tools
B94
B
Precautions
1.Recommended soldering
condition
2.Cleaning condition
3.Connecting condition
Flow: 250 for 3 seconds
Manual soldering: 290 for 2 seconds
s
After soldering, if a load is given to the cable where connector and cable contain heat, the jacket holding
member will be loosened. After soldering, the operation should be performed, after connector returns to room
temperature.
Refer to the "Nylon Connector Use Hand book".
Don't use solvent to degrade the cable jacket like trichloroethane.
In addition, avoid heat cleaning with solvent.
Refer to the "Nylon Connector Use Hand book".
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