High Frequency Relay
G6Y
560
High Frequency Relay
G6Y
Design Based on Micro Strip Line
Technology
H
Isolation characteristics of 65 dB or better at
900 MHz.
H
Effective insertion loss characteristics of 0.2
dB or better at 900 MHz (half the loss of
earlier models).
H
Fully-sealed construction.
H
Improved shock-resistance.
H
Applications include cable TV, cellular
communication, HDTV, fax machine,
satellite communications, pay TV, VCRs,
and test and measurement equipment.
H
Form, fit and function replacement to G5Y
relay with improved characteristics.
H
RoHs Compliant.
Ordering Information
To order: Select the part number and add the desired coil voltage rating (e.g. G6Y-1-DC12).
Type
Contact form
Construction
Part number
Standard
SPDT
Fully-sealed
G6Y-1
Specifications
J
COIL DATA
Rated
voltage
(VDC)
Rated current
(mA)
Coil resistance
()
Must operate
voltage
Must dropout
voltage
Maximum voltage Power
consumption
( W)
o tage
(VDC)
(
)
( )
% of rated voltage
co su pt o
(mW)
5
40.0
125
75% max.
10% min.
150 at 23C
(73F)
Approx. 200
6
33.3
180
(73F)
130 at 70C
pp
9
22.2
405
130 at 70C
(158F)
12
16.7
720
(158 F)
24
8.3
2,880
Note: The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%.
The operating characteristics are measured at a coil temperature of 23C.
The "Max. allowed voltage" is the maximum voltage that can be applied to the relay coil. It is not the maximum voltage that can be
applied continuously.
561
High Frequency Relay
G6Y
J
CONTACT DATA
Load
Resistive load (p.f. = 1)
Rated load
0.01 A at 30 VAC
0.01 A at 30 VDC
900 MHz, 1 W (See Note.)
Contact material
Au clad
Cu alloy
Max. carry current
0.5 A
Max. operating voltage
30 VAC
30 VDC
Max. operating current
0.5 A
Max. switching capacity
AC10 VA
DC10 W
Min. permissible load
10 mA at 10 mVDC
Note: This value is for a load with VSWR 1.2.
J
HIGH-FREQUENCY CHARACTERISTICS
Item
250 MHz
900 MHz
2.8 GHz
Isolation
80 dB min.
65 dB min.
30 dB min.
Insertion loss
0.5 dB max.
0.5 dB max.
consult factory
VSWR
1.5 max.
1.5 max.
Max. carry power
10 W
Max. operating power
10 W (See Note 2.)
Note: 1. The impedance of the measuring system is 50 . The table above shows preliminary values.
2. This value is for a load with VSWR 1.2.
J
CHARACTERISTICS
Contact resistance (See Note 2.)
100 m max.
Operating time
10 ms max. (approx. 5 ms)
Release time
5 ms max. (approx. 1 ms)
Insulation resistance
100 M min. (at 500 VDC)
Dielectric strength
1,000 VAC, 50/60 Hz for 1 min between coil and contacts
g
500 VAC, 50/60 Hz for 1 min between contacts of same polarity
500 VAC, 50/60 Hz for 1 min between coil and ground and between contacts
and ground
Vibration resistance
Destruction: 10 Hz to 55 Hz, 1.5 mm double amplitude
Malfunction: 10 Hz to 55 Hz, 1.5 mm double amplitude
Shock resistance
Destruction: 1,000 m/s
2
(approx. 100G)
Malfunction: 1,000 m/s
2
(approx. 100G)
Life expectancy
Mechanical: 1,000,000 operations min. (at 1,800 operations/hr.)
Electrical: 300,000 operations min. (under rated load at 1,800 operations/hr.)
Ambient temperature
Operating
--40C to 70C (--40F to 158F) with no icing
p
Storage
--40C to 70C (--40F to 158F) with no icing
Ambient humidity
Operating
10 to 85%
y
Storage
10 to 85%
Weight
Approx. 5 g
Note: 1. The table above shows preliminary values at room temperature unless otherwise specified.
2. Measurement Conditions: 5 VDC, 100 mA, voltage drop method.
562
High Frequency Relay
G6Y
Engineering Data
J
AMBIENT TEMPERATURE VS.
MAX. ALLOWED VOLTAGE
M
a
x
.
al
l
o
wed
v
ol
t
age
(%
)
Ambient temperature (C)
Note: The "Max. allowed voltage" is the maximum voltage that
can be applied to the relay coil. It is not the maximum
voltage that can be applied continuously.
200
180
160
(150)
140
120
100
(130)
0
10
20
30 40
50
60
70
80
90 100
J
CONTACT RELIABILITY TEST
(AMBIENT TEMPERATURE OF 23C)
Sample:
G6Y-1, 12 VDC
Quantity:
20 Units
Conditions: Resistive load:
10 mVDC 0.01 mA
Switching frequency:
120 times/minute
N.O. contact
N.C. contact
Contact resistance
Number of operations (10
4
)
J
RESISTANCE TO SHOCK
N.O. contact
N.C. contact
Units: m/s
2
Shock direction
1,200 min.
1,200 min.
1,200 min.
1,200 min.
1,200 min.
X
Y
Z'
X'
Y'
Z
X
X'
Y'
Y
Z
Z'
1,000
800
600
400
200
200
400
600
800
1,000
1,200 min.
Test Method: Shock was applied 3 times in each direction
with and without excitation and the level at
which the shock caused malfunction was
measured.
Rating:
500 m/s
2
(approx. 50G)
Quantity Tested: 10 Units
J
HIGH-FREQUENCY CHARACTERISTICS
Measurement Conditions
HP 8753D
Network
Analyzer
Note: The high-frequency characteristics data were
measured using a dedicated circuit board
and actual values will vary depending on the
usage conditions. Check the characteristics
of the actual equipment being used.
Terminals which were not being measured
were terminated with 50
50- Terminator
G6Y-1
563
High Frequency Relay
G6Y
J
ISOLATION CHARACTERISTICS
(AVERAGE VALUES)
I
s
ol
at
i
o
n
(
dB
)
Frequency (MHz)
J
VSWR, RETURN LOSS
CHARACTERISTICS
(AVERAGE VALUES)
Ret
u
rn
l
o
s
s
(dB
)
Frequency (MHz)
Return loss
VSWR
J
BOUNCE TIME DISTRIBUTION
(AMBIENT TEMPERATURE OF 23C)
Quant
i
t
y
Time (ms)
Operating bounce time
Release bounce time
Subject: G6Y-1
Quantity: 50 Units
0
1
2
3
4
5
6
7
8
50
40
30
20
10
J
INSERTION LOSS CHARACTERISTICS
(AVERAGE VALUES)
I
n
s
e
rt
i
o
n
l
os
s
(
dB
)
Frequency (MHz)
J
OPERATING RELEASE TIME
DISTRIBUTION
(AMBIENT TEMPERATURE OF 23C)
Quant
i
t
y
Sample: G6Y-1
Quantity: 50 Units
Time (ms)
Operating time
Release time
50
40
30
20
10
0
1
2
3
4
5
6
7
8
564
High Frequency Relay
G6Y
Dimensions
Unit: mm (inch)
J
G6Y-1
PCB Dimensions
(Bottom View)
Tolerances: 0.1 mm.
Six, 1.2-dia. holes
Three, 0.8-dia. holes
(Holes for the coil terminals may also be 1.0.)
Terminal Arrangement/
Internal Connections
(Bottom View)
Note: The shaded and unshaded
parts indicate the product's
directional marks.
20.7max.
(0.81)
15.24
(0.60)
7.62
(0.30)
1.83
(0.07)
15.24
(0.60)
2.54
(0.10)
2.54
(0.10)
2.63
(0.10)
2.05
(0.08)
2.63
(0.10)
11.7max.
(0.46)
7.62
(0.30)
2.05
(0.08)
9.2max.
(0.36)
3
(0.12)
Precautions
J
CORRECT USE
Seal integrity during cleaning will last for 1 minute at 70C.
Micro Strip Line Design
It is advantageous to use the Micro Strip Line in high-
frequency transmission circuits because a low-loss trans-
mission can be achieved with this method. By etching the
dielectric base which has copper foil attached to both sides,
the Micro Strip Line will have a concentrated electric field
between the lines and ground, as shown in the following
diagram.
Lines with impedance Z
Ground pattern
Dielectric base
(dielectric constant:
r
)
The characteristic impedance of the lines Z
O
is determined
by the kind of base (dielectric constant), the base's thickness,
and the width of the lines, as expressed in the following
equation.
Z
O
=
377
r
H
W
1+
W
2H
1+In W
H
W: Line width
r
: Effective dielectric constant
H: Dielectric base thickness
The copper foil thickness must be less than H.
The following graph shows this relationship.
Micro Strip (w/h)
Dielectric constant (
r
)
M
i
c
r
o
S
t
r
i
p
i
m
pedanc
e
(
)
For example, when creating 50- lines using a glass epoxy
base with a thickness of 1.6 mm, the above graph will yield a
w/h ratio of 1.7 for a dielectric constant of 4.8. Since the base
thickness is 1.6 mm, the width will be h 1.7 2.7 mm.
The thickness of the copper foil "t" is ignored in this design
method, but it must be considered because large errors will
occur in extreme cases such as a foil thickness of t w.
In addition, with the Micro Strip Line design, the lines are too
short for the G6Y's intended frequency bandwidths, so we
can ignore conductive losses and the line's attenuation
constant.
The spacing of the Strip Lines and ground pattern should be
comparable to the width of the Strip Lines.
565
High Frequency Relay
G6Y
Design the pattern with the shortest possible distances.
Excessive distances will adversely effect the high-frequency
characteristics.
Spread the ground patterns as widely as possible so that
potential differences are unlikely to develop between the
ground patterns.
To avoid potential short-circuits, do not place the pattern's
leads near the point where the bottom of the Relay attaches
to the board.
Bending the Micro Strip Line
Strip Line with impedance Z
Elbow
Clip the corners
45C
When the lines must curve, an elbow can be used as shown in
the diagram. A distance (D) between the lines of approximately
twice the line width is sufficient.
J
EXAMPLES OF MOUNTING DESIGNS
Since this example emphasizes reducing mounting costs,
expensive mounting methods, such as through-hole boards, are
not shown. If such methods are to be used, the characteristics
must be studied carefully, using the actual board configuration.
Using a Double-sided Paper Epoxy Board
When double-sided paper epoxy boards are used, the dielectric
constant will be approximately the same as that of glass epoxy
boards (
r
=4.8).
The width of the Strip Lines for a board with t=1.6 mm is 2.7 mm
for 50 and 1.8 mm for 75 . For a board with t=1.0 mm the
width is 1.7 mm for 50 and 0.8 mm for 75 .
The following diagram shows an example pattern, and the Micro
Strip Lines connected to the contact terminals are formed with
pattern widths derived from the description above. The width
between the Micro Strip Lines and ground patterns are
comparable to the Micro Strip Line width.
There are jumpers between the upper and lower patterns at the
points marked with Xs in the diagram. Improved characteristics
can be obtained with more jumper locations. This method yields
isolation characteristics of 65 dB to 75 dB at 500 MHz and 50 dB
at 900 MHz.
At this point in the diagram the component side is the entire
ground pattern side; but, you must set aside approximately
2.0 mm 2.0 mm of the pattern for the contact terminals and
coil terminals.
Strip Line
Coil
G6Y
Using a Single-sided Board
When a single-sided board is used, isolation characteristics of
only 60 dB to 70 dB at 200 MHz can be obtained. When high
frequency bands are to be used with a single-sided board, a
metal plate can be placed between the base and Relay and
connected to the ground pattern.
Metal plate
Ground terminals
Metal plate
Printed circuit board
Pattern
G6Y
With this method a metal plate is placed between the Relay and
base and connected to the pattern, as shown in the above
diagram. The important point here is that 3 locations (the G6Y's
ground terminal, the metal plate's bent tabs (A), and the ground
pattern) are soldered together at the same time. This method
combines an inexpensive single-sided board and inexpensive
metal plate to yield the same characteristics as a double-sided
board. Good characteristics are obtained by grounding the G6Y's
ground terminal and metal plate in the same place.
The metal plate must be attached to the base as described here.
From this point, the methods used for Strip Line design are the
same as for the double-sided board.
566
High Frequency Relay
G6Y
Mounting Precautions
Be sure to securely attach the Relay's base surface to the board
during installation. The isolation characteristics will be affected if
the Relay lifts off the board.
As shown in the enlarged illustration of the cross-section of part
A, the G6Y is designed to ensure better high-frequency
characteristics if the stand-off part of the G6Y is in contact with
the ground pattern of the PCB. For this reason, the ground
terminal and stand-off part are electrically connected internally.
Should the through hole electrically connected to the contact
terminal come in contact with the stand-off part, the contact will
be short-circuited with the ground, which may cause an accident.
As a preventive measure, keep at least a distance of 0.3 mm
between the stand-off part and the through hole or land.
For example, if the terminal hole on the PCB is 1 mm in diameter
and the length B shown in the illustration is 1.4 mm, a distance of
0.3 mm or more will be provided between the through hole and
stand-off part.
PCB Mounting
Cross-section of Part A
Part A
Ground
pattern
Stand-off
part
Through
hole
Ground terminal
Contact
terminal
Ground terminal
567
High Frequency Relay
G6Y
MEMO
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Cat. No. JB301-E3-01
Printed in USA
OMRON CANADA, INC.
885 Milner Avenue
Toronto, Ontario M1B 5V8
416-286-6465
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
3/05 Specifications subject to change without notice
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website
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ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.