Semiconductor Components Industries, LLC, 2002
October, 2002 Rev. 8
1
Publication Order Number:
CS51033/D
CS51033
Fast PFET Buck Controller
The CS51033 is a switching controller for use in dcdc converters.
It can be used in the buck topology with a minimum number of
external components. The CS51033 consists of a 1.0 A power driver
for controlling the gate of a discrete Pchannel transistor, fixed
frequency oscillator, short circuit protection timer, programmable Soft
Start, precision reference, fast output voltage monitoring comparator,
and output stage driver logic with latch.
The high frequency oscillator allows the use of small inductors and
output capacitors, minimizing PC board area and systems cost. The
programmable Soft Start reduces current surges at start up. The short
circuit protection timer significantly reduces the PFET duty cycle to
approximately 1/30 of its normal cycle during short circuit conditions.
The CS51033 is available in an 8Lead SO package.
Features
1.0 A Totem Pole Output Driver
High Speed Oscillator (700 kHz max)
No Stability Compensation Required
Lossless Short Circuit Protection
2.0% Precision Reference
Programmable Soft Start
Wide Ambient Temperature Range:
Industrial Grade: 40
C to 85
C
Commercial Grade: 0
C to 70
C
95 Units/Rail
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PIN CONNECTIONS
A
= Assembly Location
WL, L
= Wafer Lot
YY, Y
= Year
WW, W = Work Week
SO8
D SUFFIX
CASE 751
1
8
1
51033
ALYW
8
MARKING
DIAGRAM
V
FB
GND
V
CC
C
OSC
CS
PGND
V
C
V
GATE
1
Device
Package
Shipping
ORDERING INFORMATION*
CS51033YD8
SO8
95 Units/Rail
CS51033YDR8
2500 Tape & Reel
CS51033GD8
SO8
SO8
*Additional ordering information can be found on page
9 of this data sheet.
CS51033GDR8
2500 Tape & Reel
SO8
CS51033
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2
Figure 1. Typical Application Diagram
V
GATE
PGND
C
OSC
GND
V
C
CS
V
CC
V
FB
CS51033
100
F
0.1
F
R
B
300
C
2
1.0
F
GND
100
R
C
10
R
G
0.1
F
CS
4.7
H
IRF7404
D
4
10
C
IN
100
F
1.5V
OUT
@ 3.0 Amp
D
1
D
2
C
1
0.1
F
D
3
1N5818
1N4148
1N4148
C
3
100
F
C
OSC
150 pF
R
A
1.5 k
0.1
F
GND
3.3V
IN
1N5821
C
0
100
F
C
4
0.1
F
U1
Note: Capacitors C
2
, C
3
, and C
4
, are low
ESR tantalum caps used for noise reduction.
MAXIMUM RATINGS*
Rating
Value
Unit
Power Supply Voltage, V
CC
5.0
V
Driver Supply Voltage, V
C
20
V
Driver Output Voltage, V
GATE
20
V
C
OSC
, CS, V
FB
(Logic Pins)
5.0
V
Peak Output Current
1.0
A
Steady State Output Current
200
mA
Operating Junction Temperature, T
J
150
C
Storage Temperature Range, T
S
65 to 150
C
ESD (Human Body Model)
2.0
kV
Package Thermal Resistance:
JunctiontoCase, R
JC
JunctiontoAmbient, R
JA
45
165
C/W
C/W
Lead Temperature Soldering:
Reflow (SMD styles only) (Note 1)
230 peak
C
1. 60 sec. max above 183
C.
*The maximum package power dissipation must be observed.
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3
ELECTRICAL CHARACTERISTICS
(Specifications apply for 3.135
V
CC
3.465, 3.0 V
V
C
16 V;
Industrial Grade: 40
C < T
A
< 85
C; 40
C < T
J
< 125
C: Commercial Grade: 0
C < T
A
< 70
C; 0
C < T
J
< 125
C, unless otherwise specified.)
Characteristic
Test Conditions
Min
Typ
Max
Unit
Oscillator
V
FB
= 1.2 V
Frequency
C
OSC
= 470 pF
160
200
240
kHz
Charge Current
1.4 V < V
COSC
< 2.0 V
110
A
Discharge Current
2.7 V > V
COSC
> 2.0 V
660
A
Maximum Duty Cycle
1 (t
OFF
/t
ON
)
80.0
83.3
%
Short Circuit Timer
V
FB
= 1.0 V; CS = 0.1
m
F; V
COSC
= 2.0 V
Charge Current
1.0 V < V
CS
< 2.0 V
175
264
325
A
Fast Discharge Current
2.55 V > V
CS
> 2.4 V
40
66
80
A
Slow Discharge Current
2.4 V > V
CS
> 1.5 V
4.0
6.0
10
A
Start Fault Inhibit Time
0.70
0.85
1.40
ms
Valid Fault Time
2.6 V > V
CS
> 2.4 V
0.2
0.3
0.45
ms
GATE Inhibit Time
2.4 V > V
CS
> 1.5 V
9.0
15
23
ms
Duty Cycle
2.5
3.1
4.6
%
CS Comparator
V
FB
= 1.0 V
Fault Enable CS Voltage
2.5
V
Max. CS Voltage
V
FB
= 1.5 V
2.6
V
Fault Detect Voltage
V
CS
when GATE goes high
2.4
V
Fault Inhibit Voltage
Minimum V
CS
1.5
V
Hold Off Release Voltage
V
FB
= 0 V
0.4
0.7
1.0
V
Regulator Threshold Voltage Clamp
V
CS
= 1.5 V
0.725
0.866
1.035
V
V
FB
Comparators
V
COSC
= V
CS
= 2.0 V
Regulator Threshold Voltage
T
J
= 25
C (Note 2)
T
J
= 40 to 125
C
1.225
1.210
1.250
1.250
1.275
1.290
V
V
Fault Threshold Voltage
T
J
= 25
C (Note 2)
T
J
= 40 to 125
C
1.12
1.10
1.15
1.15
1.17
1.19
V
V
Threshold Line Regulation
3.135 V
V
CC
3.465
6.0
15
mV
Input Bias Current
V
FB
= 0 V
1.0
4.0
A
Voltage Tracking
(Regulator Threshold Fault Threshold Voltage)
70
100
120
mV
Input Hysteresis Voltage
4.0
20
mV
Power Stage
V
C
= 10 V; V
FB
= 1.2 V
GATE DC Low Saturation Voltage
V
COSC
= 1.0 V; 200 mA Sink
1.2
1.5
V
GATE DC High Saturation Voltage
V
COSC
= 2.7 V; 200 mA Source; V
C
= V
GATE
1.5
2.1
V
Rise Time
C
GATE
= 1.0 nF; 1.5 V < V
GATE
< 9.0 V
25
60
ns
Fall Time
C
GATE
= 1.0 nF; 9.0 V > V
GATE
> 1.5 V
25
60
ns
Current Drain
I
CC
3.135 V < V
CC
< 3.465 V, Gate switching
3.5
6.0
mA
I
C
3.0 V < V
C
< 16 V, Gate nonswitching
2.7
4.0
mA
2. Guaranteed by design, not 100% tested in production.
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4
PACKAGE PIN DESCRIPTION
PIN NUMBER
PIN SYMBOL
FUNCTION
1
V
GATE
Driver pin to gate of external PFET.
2
PGND
Output power stage ground connection.
3
C
OSC
Oscillator frequency programming capacitor.
4
GND
Logic ground.
5
V
FB
Feedback voltage input.
6
V
CC
Logic supply voltage.
7
CS
Soft Start and fault timing capacitor.
8
V
C
Driver supply voltage.
RG
V
C
V
GATE
PGND
Q
Q
R
S
F2
V
GATE
FlipFlop
G2
+
+
V
FB
Comparator
A6
V
FB
+
1.25 V
G1
+
+
0.7 V
Hold Off
Comp
+
Fault
Comp
+
1.15 V
+
A4
CS Charge
Sense
Comparator
Q
Q
R
S
F1
Slow Discharge
FlipFlop
+
GND
G4
G5
+
A3
Slow Discharge
Comparator
2.3 V
+
2.4 V
+
A2
CS
Comparator
+
+
2.5 V
1.5 V
I
T
55
I
T
5
I
T
CS
G3
C
OSC
+
+
2.5 V
1.5 V
A1
V
CC
Oscillator
Comparator
V
CC
V
CC
I
C
7I
C
Figure 2. Block Diagram
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5
CIRCUIT DESCRIPTION
THEORY OF OPERATION
Control Scheme
The CS51033 monitors the output voltage to determine
when to turn on the PFET. If V
FB
falls below the internal
reference voltage of 1.25 V during the oscillator's charge
cycle, the PFET is turned on and remains on for the duration
of the charge time. The PFET gets turned off and remains off
during the oscillator's discharge cycle time with the
maximum duty cycle to 80%. It requires 7.0 mV typical, and
20 mV maximum ripple on the V
FB
pin to operate. This
method of control does not require any loop stability
compensation.
Startup
The CS51033 has an externally programmable Soft Start
feature that allows the output voltage to come up slowly,
preventing voltage overshoot on the output.
At startup, the voltage on all pins is zero. As V
CC
rises, the
V
C
voltage along with the internal resistor R
G
keeps the
PFET off. As V
CC
and V
C
continue to rise, the oscillator
capacitor (C
OSC
) and the Soft Start/Fault Timing capacitor
(CS) charges via internal current sources. C
OSC
gets charged
by the current source I
C
and CS gets charged by the I
T
source
combination described by:
ICS
+
IT
*
IT
55
)
IT
5
The internal Holdoff Comparator ensures that the external
PFET is off until V
CS
> 0.7 V, preventing the GATE flipflop
(F2) from being set. This allows the oscillator to reach its
operating frequency before enabling the drive output. Soft
Start is obtained by clamping the V
FB
comparator's (A6)
reference input to approximately 1/2 of the voltage at the CS
pin during startup, permitting the control loop and the output
voltage to slowly increase. Once the CS pin charges above
the Holdoff Comparator trip point of 0.7 V, the low feedback
to the V
FB
Comparator sets the GATE flipflop during
C
OSC
's charge cycle. Once the GATE flipflop is set,
V
GATE
goes low and turns on the PFET. When V
CS
exceeds
2.4 V, the CS charge sense comparator (A4) sets the V
FB
comparator reference to 1.25 V completing the startup cycle.
Lossless Short Circuit Protection
The CS51033 has "lossless" short circuit protection since
there is no current sense resistor required. When the voltage
at the CS pin (the fault timing capacitor voltage ) reaches
2.5 V, the fault timing circuitry is enabled. During normal
operation the CS voltage is 2.6 V. During a short circuit or
a transient condition, the output voltage moves lower and the
voltage at V
FB
drops. If V
FB
drops below 1.15 V, the output
of the fault comparator goes high and the CS51033 goes into
a fast discharge mode. The fault timing capacitor, CS,
discharges to 2.4 V. If the V
FB
voltage is still below 1.15 V
when the CS pin reaches 2.4 V, a valid fault condition has
been detected. The slow discharge comparator output goes
high and enables gate G5 which sets the slow discharge flip
flop. The V
GATE
flip flop resets and the output switch is
turned off. The fault timing capacitor is slowly discharged
to 1.5 V. The CS51033 then enters a normal startup routine.
If the fault is still present when the fault timing capacitor
voltage reaches 2.5 V, the fast and slow discharge cycles
repeat as shown in Figure 3.
If the V
FB
voltage is above 1.15 V when CS reaches 2.4 V
a fault condition is not detected, normal operation resumes
and CS charges back to 2.6 V. This reduces the chance of
erroneously detecting a load transient as a fault condition.
Figure 3. Voltage on Start Capacitor (V
GS
), the Gate (V
GATE
), and in the
Feedback Loop (V
FB
), During Startup, Normal and Fault Conditions.
1.15 V
1.25 V
0 V
1.5 V
2.4 V
2.6 V
2.5 V
0 V
V
CS
V
GATE
V
FB
START
NORMAL OPERATION
FAULT
td1
T
START
t
FAULT
t
RESTART
td2
t
FAULT
S1
S2
S1
S2
S3
S3
S1
S2
S3
S3
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Buck Regulator Operation
A block diagram of a typical buck regulator is shown in
Figure 4. If we assume that the output transistor is initially
off, and the system is in discontinuous operation, the
inductor current I
L
is zero and the output voltage is at its
nominal value. The current drawn by the load is supplied by
the output capacitor C
O
. When the voltage across C
O
drops
below the threshold established by the feedback resistors R1
and R2 and the reference voltage V
REF
, the power transistor
Q1 switches on and current flows through the inductor to the
output. The inductor current rises at a rate determined by
(V
IN
V
OUT
)/Load. The duty cycle (or "on" time) for the
CS51033 is limited to 80%. If output voltage remains higher
than nominal during the entire C
OSC
change time, the Q1
does not turn on, skipping the pulse.
Figure 4. Buck Regulator Block Diagram.
R
1
R
2
C
O
R
LOAD
L
D
1
Feedback
Control
Q
1
C
IN
V
IN
Charge Pump Circuit
(Refer to the CS51033 Application Diagram on page 2).
An external charge pump circuit is necessary when the V
C
input voltage is below 5.0 V to ensure that there is suffifient
gate drive voltage for the external FET. When V
IN
is applied,
capacitors C1 and C2 will be charged to a diodes drop below
V
IN
via diodes D2 and D4, respectively. When the PFET
turns on, it's drain voltage will be approximately equal to
V
IN
. Since the voltage across C1 can not change
instantaneously, D2 is reverse biased and the anode voltage
rises to approximately 2.0
3.3 V VD2. C1 transfers some
of its stored charge C2 via D3. After several cycles there is
sufficient gate drive voltage.
APPLICATIONS INFORMATION
DESIGNING A POWER SUPPLY WITH THE CS51033
Specifications
V
IN
= 3.3 V
10% (i.e. 3.63 V max., 2.97 V min.)
V
OUT
= 1.5 V
2.0%
I
OUT
= 0.3 A to 3.0 A
Output ripple voltage < 33 mV.
F
SW
= 200 kHz
1) Duty Cycle Estimates
Since the maximum duty cycle D, of the CS51033 is
limited to 80% min., it is best to estimate the duty cycle for
the various input conditions to see that the design will work
over the complete operating range.
The duty cycle for a buck regulator operating in a
continuous conduction mode is given by:
D
+
VOUT
)
VD
VIN
*
VSAT
where:
V
SAT
= R
DS(ON)
I
OUT
Max.
In this case we can assume that V
D
= 0.6 V and V
SAT
=
0.6 V so the equation reduces to:
D
+
VOUT
VIN
From this, the maximum duty cycle D
MAX
is 53%, this
occurs when V
IN
is at it's minimum while the minimum duty
cycle D
MIN
is 0.35%.
2) Switching Frequency and On and Off Time
Calculations
F
SW
= 200 kHz. The switching frequency is determined
by C
OSC
, whose value is determined by:
COSC
+
95
FSW
1
*
FSW
3
106
*
30
103
FSW
2
^
470 pF
T
+
1.0
FSW
+
5.0
m
s
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7
TON(MAX)
+
5.0
m
s
0.53
+
2.65
m
s
TON(MIN)
+
5.0
m
s
0.35
+
1.75
m
s
TOFF(MAX)
+
5.0
m
s
*
0.7
m
s
+
4.3
m
s
3) Inductor Selection
Pick the inductor value to maintain continuous mode
operation down to 0.3 Amps.
The ripple current
I = 2
I
OUT(MIN)
= 2
0.3 A = 0.6 A.
LMIN
+
VOUT
)
VD
TOFF(MAX)
D
I
+
2.1 V
4.3
m
s
0.6 A
^
15
m
H
The CS51033 will operate with almost any value of
inductor. With larger inductors the ripple current is reduced
and the regulator will remain in a continuous conduction
mode for lower values of load current. A smaller inductor
will result in larger ripple current. The core must not saturate
with the maximum expected current, here given by:
IMAX
+
IOUT
) D
I
2.0
+
3.0 A
)
0.6 A 2.0
+
3.3 A
4) Output Capacitor
The output capacitor limits the output ripple voltage. The
CS51033 needs a maximum of 15 mV of output ripple for
the feedback comparator to change state. If we assume that
all the inductor ripple current flows through the output
capacitor and that it is an ideal capacitor (i.e. zero ESR), the
minimum capacitance needed to limit the output ripple to
50 mV peak to peak is given by:
CO
+
D
I
8.0
FSW
D
V
+
0.6 A
8.0
(200
103 Hz)
(33
10
*
3 V)
^
11.4
m
F
The minimum ESR needed to limit the output voltage
ripple to 50 mV peak to peak is:
ESR
+ D
V
D
I
+
50
10
*
3
0.6 A
+
55 m
W
The output capacitor should be chosen so that its ESR is
at least half of the calculated value and the capacitance is at
least ten times the calculated value. It is often advisable to
use several capacitors in parallel to reduce ESR.
Low impedance aluminum electrolytic, tantalum or
organic semiconductor capacitors are a good choice for an
output capacitor. Low impedance aluminum are the
cheapest but are not available in surface mount at present.
Solid tantalum chip capacitors are available from a number
of suppliers and offer the best choice for surface mount
applications. The capacitor working voltage should be
greater than the output voltage in all cases.
5) V
FB
Divider
VOUT
+
1.25 V R1
)
R2
R2
+
1.25 V R1
R2
)
1.0
The input bias current to the comparator is 4.0
A. The
resistor divider current should be considerably higher than
this to ensure that there is sufficient bias current. If we
choose the divider current to be at least 250 times the bias
current this gives a divider current of 1.0 mA and simplifies
the calculations.
1.5 V
1.0 mA
+
R1
)
R2
+
1.5 k
W
Let R2 = 1.0 k
Rearranging the divider equation gives:
R1
+
R2
VOUT
1.25
*
1.0
+
1.0 k
W
1.5 V
1.25
+
200
W
6) Divider Bypass Capacitor C
RR
Since the feedback resistors divide the output voltage by
a factor of 4.0, i.e. 5.0 V/1.25 V= 4.0, it follows that the
output ripple is also divided by four. This would require that
the output ripple be at least 60 mV (4.0
15 mV) to trip the
feedback comparator. We use a capacitor C
RR
to act as an
AC short so that the output ripple is not attenuated by the
divider network. The ripple voltage frequency is equal to the
switching frequency so we choose C
RR
so that:
XC
+
1.0
2
p
fC
is negligible at the switching frequency.
In this case F
SW
is 200 kHz if we allow X
C
= 3.0
then:
C
+
1.0
2
p
f3
^
0.265
m
F
7) Soft Start and Fault Timing Capacitor CS
CS performs several important functions. First it provides
a dead time for load transients so that the IC does not enter
a fault mode every time the load changes abruptly. Secondly
it disables the fault circuitry during startup, it also provides
Soft Start by clamping the reference voltage during startup
to rise slowly and finally it controls the hiccup short circuit
protection circuitry. This function reduces the PFET's duty
cycle to 2.0% of the CS period.
The most important consideration in calculating CS is that
it's voltage does not reach 2.5 V (the voltage at which the
fault detect circuitry is enabled) before V
FB
reaches 1.15 V
otherwise the power supply will never start.
If the V
FB
pin reaches 1.15 V, the fault timing comparator
will discharge CS and the supply will not start. For the V
FB
voltage to reach 1.15 V the output voltage must be at least
4
1.15 = 4.6 V.
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8
If we choose an arbitrary startup time of 200
s, we
calculate the value of CS from:
T
+
CS
2.5 V
ICHARGE
CS(MIN)
+
200
m
s
264
m
A
2.5 V
+
0.02
m
F
Use 0.1
F.
The fault time out time is the sum of the slow discharge
time the fast discharge time and the recharge time and is
obviously dominated by the slow discharge time.
The first parameter is the slow discharge time, it is the time
for the CS capacitor to discharge from 2.4 V to 1.5 V and is
given by:
TSLOWDISCHARGE
+
CS
(2.4 V
*
1.5 V)
IDISCHARGE
where I
DISCHARGE
is 6.0
A typical.
TSLOWDISCHARGE
+
CS
1.5 V
105
The fast discharge time occurs when a fault is first
detected. The CS capacitor is discharged from 2.5 V to 2.4 V.
TFASTDISCHARGE
+
CS
(2.5 V
*
2.4 V)
IFASTDISCHARGE
where I
FASTDISCHARGE
is 66
A typical.
TFASTDISCHARGE
+
CS
1515
The recharge time is the time for CS to charge from 1.5 V
to 2.5 V.
TCHARGE
+
CS
(2.5 V
*
1.5 V)
ICHARGE
where I
CHARGE
is 264
A typical.
TCHARGE
+
CS
3787
The fault time out time is given by:
TFAULT
+
CS
(3787
)
1515
)
1.5
105)
TFAULT
+
CS
(1.55
105)
For this circuit
TFAULT
+
0.1
10
*
6
1.55
105
+
0.0155
A larger value of CS will increase the fault time out time
but will also increase the Soft Start time.
8) Input Capacitor
The input capacitor reduces the peak currents drawn from
the input supply and reduces the noise and ripple voltage on
the V
CC
and V
C
pins. This capacitor must also ensure that
the V
CC
remains above the UVLO voltage in the event of an
output short circuit. C
IN
should be a low ESR capacitor of
at least 100
F. A ceramic surface mount capacitor should
also be connected between V
CC
and ground to prevent
spikes.
9) MOSFET Selection
The CS51033 drives a Pchannel MOSFET. The V
GATE
pin swings from GND to V
C
. The type of PFET used
depends on the operating conditions but for input voltages
below 7.0 V a logic level FET should be used.
Choose a PFET with a continuous drain current (I
D
) rating
greater than the maximum output current. R
DS(ON)
should
be less than
RDS
t+
0.6 V
IOUT(MAX)
167 m
W
The GatetoSource voltage V
GS
and the Drainto
Source Breakdown Voltage should be chosen based on the
input supply voltage.
The power dissipation due to the conduction losses is
given by:
PD
+
IOUT2
RDS(ON)
D
The power dissipation due to the switching losses is given
by:
PD
+
0.5
VIN
IOUT
(TRr
)
TF)
FSW
where T
R
= Rise Time and T
F
= Fall Time
.
10) Diode Selection
The flyback or catch diode should be a Schottky diode
because of it's fast switching ability and low forward voltage
drop. The current rating must be at least equal to the
maximum output current. The breakdown voltage should be
at least 20 V for this 12 V application.
The diode power dissipation is given by:
PD
+
IOUT
VD
(1.0
*
DMIN)
CS51033
http://onsemi.com
9
ORDERING INFORMATION
Device
Operating
Temperature Range
Package
Shipping
CS51033YD8
40
C < T < 85
C
95 Units/Rail
CS51033YDR8
40
C < T
A
< 85
C
SO 8
2500 Tape & Reel
CS51033GD8
0
C < T < 70
C
SO8
95 Units/Rail
CS51033GDR8
0
C < T
A
< 70
C
2500 Tape & Reel
CS51033
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10
PACKAGE DIMENSIONS
SO8
D SUFFIX
CASE 75107
ISSUE AA
SEATING
PLANE
1
4
5
8
N
J
X 45
_
K
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B DO NOT INCLUDE MOLD
PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER
SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN
EXCESS OF THE D DIMENSION AT MAXIMUM
MATERIAL CONDITION.
6. 751-01 THRU 751-06 ARE OBSOLETE. NEW
STANDAARD IS 751-07
A
B
S
D
H
C
0.10 (0.004)
DIM
A
MIN
MAX
MIN
MAX
INCHES
4.80
5.00
0.189
0.197
MILLIMETERS
B
3.80
4.00
0.150
0.157
C
1.35
1.75
0.053
0.069
D
0.33
0.51
0.013
0.020
G
1.27 BSC
0.050 BSC
H
0.10
0.25
0.004
0.010
J
0.19
0.25
0.007
0.010
K
0.40
1.27
0.016
0.050
M
0
8
0
8
N
0.25
0.50
0.010
0.020
S
5.80
6.20
0.228
0.244
X
Y
G
M
Y
M
0.25 (0.010)
Z
Y
M
0.25 (0.010)
Z
S
X
S
M
_
_
_
_
CS51033
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11
Notes
CS51033
http://onsemi.com
12
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