1
MAP80 SERIES
Power-One's MAP80 series of power supplies provides reliable, tightly
regulated DC power for commercial and industrial systems which
require high peak current capabilities. Wide-range AC input and full
international safety, EMI, and ESD compliance ensure world-wide
acceptance. All units bear the CE Mark.
The MAP80 utilizes a variable frequency design with a thermally
efficient U-channel chassis to provide full power operation in
convection cooled applications. Design innovations include metric
and SAE mounting inserts on each mounting surface to provide
integration flexibility. Dual-mode connectors provide traditional
terminal block connections or popular single row Molex connector
mating.
Single output models feature wide-range output adjustability to meet a
wide variety of standard and user specific output voltage requirements.
FEATURES
Wide Range Input for 110/220 VAC Applications
CE Marked to Low Voltage Directive
Input Transient & ESD Compliance to EN61000-4-2/-3/-4
Meets EN55022, Class B Limits
TTL Compatible Power Fail Signal
Compact Footprint: 7.20" x 4.20" x 1.80"
(182.9mm x 106.7mm x 45.7mm)
Greater than 175,000 Hours MTBF
Metric and SAE Mounting Inserts
SINGLE OUTPUT MODEL SELECTION CHART
MODEL
OUTPUT
ADJUSTMENT
MAXIMUM OUTPUT
PEAK OUTPUT
LINE
LOAD
RIPPLE & NOISE
INITIAL SETTING
VOLTAGE
RANGE
CURRENT
CURRENT (NOTE 3)
REGULATION
REGULATION
%p-p (NOTE 1)
ACCURACY
MAP80-1005
5V
4.5V to 5.6V
16A
18A
0.2%
1%
1.4%
5.0V to 5.1V
MAP80-1012
12V/15V
11.5V to 15.5V
7.5/6A (Note 2)
9.2/7.3A (Note 2)
0.2%
1%
1%
11.76V to 12.15V
MAP80-1024
24V/28V
23.0V to 29.0V
3.8/3.2A (Note 2)
4.6/3.9A (Note 2)
0.1%
0.5%
0.5%
23.8V to 24.2V
NOTES: 1) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth.
2) MAP80-1012 output currents are expressed as 12V/15V operation. MAP80-1024 output currents are expressed as 24V/28V operation.
3) Peak load for 60 seconds or less are acceptable, 10% duty cycle, maximum.
MULTIPLE OUTPUT MODEL SELECTION CHART
80W CONTINUOUS OUTPUT POWER
MODEL
OUTPUT
ADJUSTMENT
OUTPUT
PEAK OUTPUT
LINE
LOAD
RIPPLE & NOISE
INITIAL SETTING
VOLTAGE
RANGE
CURRENT
CURRENT (NOTE 1)
REGULATION
REGULATION
%p-p (NOTE 2)
ACCURACY
+5V
4.8V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4000
+12V
11.52V to 12.48V
4A
7A
0.2%
1%
1%
11.9V to 12.1V
-5V
Fixed
1A
1A
0.5%
2%
1%
-4.8V to -5.4V
-12V
Fixed
1A
1A
0.5%
2%
1%
-11.5V to -12.5V
+5V
4.8V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4001
+24V
23.04V to 24.96V
2A
3.5A
0.2%
1%
1%
24.0V to 24.1V
-12V
Fixed
1A
1A
0.5%
2%
1%
-11.5V to -12.5V
+12V
Fixed
1A
1A
0.5%
2%
1%
11.5V to 12.5V
+5V
4.7V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4002
+12V
11.52V to 12.48V
4A
7A
0.2%
1%
1%
12.0V to 12.1V
-12V
Fixed
1A
1A
0.5%
2%
1%
-11.6V to -12.4V
+12V
Fixed
1A
1A
0.5%
2%
1%
11.6V to 12.4V
+5V
4.8V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4003
+15V
14.40V to 15.60V
3.5A
6A
0.2%
1%
1%
14.6V to 15.1V
-5V
Fixed
1A
1A
0.5%
2%
1%
-4.8V to -5.4V
-15V
Fixed
1A
1A
0.5%
2%
1%
-14.4V to -15.5V
+5V
4.8V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4004
+24V
23.04V to 24.96V
2A
3.5A
0.2%
1%
1%
24.0V to 24.1V
-15V
Fixed
1A
1A
0.5%
2%
1%
-14.4V to -15.5V
+15V
Fixed
1A
1A
0.5%
2%
1%
14.4V to 15.5V
Rev. 04/2000
2
MAP80 SERIES
MULTIPLE OUTPUT MODEL SELECTION CHART (CONT.)
80W CONTINUOUS OUTPUT POWER
MODEL
OUTPUT
ADJUSTMENT
OUTPUT
PEAK OUTPUT
LINE
LOAD
RIPPLE & NOISE
INITIAL SETTING
VOLTAGE
RANGE
CURRENT
CURRENT (NOTE 1)
REGULATION
REGULATION
%p-p (NOTE 2)
ACCURACY
+5V
4.8V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4010
+12V
11.52V to 12.48V
4A
7A
0.2%
1%
1%
12.0V to 12.1V
-5V
Fixed
1A
1A
0.5%
2%
1%
-4.8V to -5.4V
-12V
Fixed
3A
3A
0.5%
2%
1%
-11.5V to -12.5V
+5V
4.8V to 5.5V
14A
16A
0.2%
1%
1%
5.1V to 5.2V
MAP80-4020
+12V
11.52V to 12.48V
4A
7A
0.2%
1%
1%
12.0V to 12.1V
-12V
Fixed
1A
1A
0.5%
2%
1%
-11.5V to -12.5V
-5V
Fixed
3A
3A
0.5%
2%
1%
-4.8V to -5.4V
NOTES:
1) Peak loads up to 90 Watts for 60 seconds or less are acceptable, (10% duty cycle max.). Peak power must not exceed 90 Watts.
2) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth.
INPUT SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
MIN
NOM
MAX
UNITS
Input Voltage - AC
Continuous input range.
90
135
VAC
175
264
Input Frequency
AC input.
47
63
Hz
Brown Out Protection
Lowest AC input voltage that regulation is maintained with full rated loads.
90
VAC
Hold-up Time
Nominal AC input voltage (115VAC), full rated load.
20
mS
Input Current
90 VAC (80W load).
2.5
A
RMS
110VAC (80W load).
2.8
Input Protection
Non-user serviceable internally located AC input line fuse.
Inrush Surge Current
Internally limited by thermistor. Vin = 264VAC (one cycle). 25 C.
45
A
PK
Operating Frequency
Switching frequency of power supply (varies with load).
22
120
kHz
OUTPUT SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
MIN
NOM
MAX
UNITS
Efficiency
Full load, 115VAC. Varies with distribution of loads among outputs.
73
75
80
%
Minimum Loads
MAP80-1012
0.42
MAP80-1024
0.21
Amps
MAP80-1005 and all multiple output models, main channel only.
1.00
Ripple and Noise
Full load, 20MHz bandwidth.
See Model Selection Chart.
Output Power
Continuous output power, all multiple output models.
80
Watts
Peak output power (60s maximum, 10% duty cycle), all multiple output models.
90
Watts
Overshoot / Undershoot
Output voltage overshoot/undershoot at turn-on, V1, V2.
1
%
Regulation
Varies by output. Total regulation includes: line changes from 90-132 VAC
See Model Selection Chart.
or 175-264, changes in load starting at 20% load and changing to 100% load.
Transient Response
Recovery time, to within 1% of initial set point due to a 50-100%
500
S
load change, 4% max. deviation. (Main output of multiple output units).
Turn-On Delay
Time required for initial output voltage stabilization.
1
5
Sec
Turn-on Rise Time
Time required for output voltage to rise from 10% to 90%.
20
mS
INTERFACE SIGNALS AND INTERNAL PROTECTION
PARAMETER
CONDITIONS/DESCRIPTION
MIN
NOM
MAX
UNITS
Overvoltage
Provided on MAP80-1005 and the main output of multiple output units.
5.5
6.8
Protection
MAP80-1012
17
23
V
MAP80-1024
32
37
Overload Protection
Fully protected against output overload and short circuit. Automatic recovery upon removal of overload condition.
Power Fail
TTL compatible logic signal. Time before regulation dropout
Warning (Note 1)
due to loss of input power at 110VAC.
4
mS
NOTES:
1) Power Fail Warning is not available on MAP80-1024. The MAP80-1012 is an open collector output, capable of sinking 35 mA, maximum.
NUCLEAR AND MEDICAL APPLICATIONS Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments,
or nuclear control systems without the express written consent of the President of Power-One, Inc.
TECHNICAL REVISIONS The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are
subject to change without notice.
3
MAP80 SERIES
SAFETY, REGULATORY, AND EMI SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
MIN
NOM
MAX
UNITS
Agency Approvals
UL1950.
CSA 22.2 No. 234/950.
Approved
EN60950 (TUV).
Dielectric Withstand
Input to output.
2600
VDC
Voltage
Electromagnetic
FCC CFR title 47 part 15 sub-part B - conducted & radiated.
B
Interference,
EN55022 / CISPR 22 conducted.
B
Class
Conducted
EN55022 / CISPR 22 radiated.
B
Input Transient
EN61000-4-5 level 3.
Line to line
1
kV
Protection
Line to ground
2
Insulation Resistance
Input to output.
7
M
Leakage Current
Per EN60950, 264VAC.
500
A
ENVIRONMENTAL SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
MIN
NOM
MAX
UNITS
Altitude
Operating.
10k
ASL Ft.
Non-operating.
40k
ASL Ft.
Operating Temperature Derate linearly above 50C by 2.5% per C
At 100% load:
0
50
C
to a maximum temperature of 70C.
At 50% load:
0
70
C
Storage Temperature
-55
85
C
Temperature Coefficient
0C to 70C (After 15 minute warm-up).
0.02
0.03
%/C
Relative Humidity
Non-condensing.
5
95
%RH
Shock
Operating, peak acceleration.
20
G
Vibration
Random vibration, 10Hz to 2kHz, 3 axis.
6
G
RMS
OPTIONS
DESCRIPTION
NOTES
SIZE IMPACT
Cover
Add `C' suffix to model number or order part number 412-59585 separately.
7.20" x 4.20" x 2.05"
For convection cooled applications, derate output power to 65 watts on all multiple
(183.0mm x 107.0mm x 52.0mm)
output models and MAP80-1005. Derate MAP80-1012 and MAP80-1024 to 75 watts.
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4
MAP80 SERIES
OVERALL SIZE: 7.20" x 4.20" x 1.80" (182.9mm x 106.7mm x 45.7mm)
WEIGHT: 1.8 LBS (0.82 kg)
INPUT & OUTPUT CONNECTIONS: 6-32 SCREW WIRE CLAMPS ON 0.312" (7.9mm) CENTERS, 0.045" (1.1mm)
SQUARE PINS ON 0.156" (3.9mm) CENTERS, MATES WITH MOLEX SERIES 2139, 6442, OR 41695
POWER FAIL CONNECTIONS: J1: 0.035" (0.9mm) SQUARE PINS ON 0.100" (2.5mm) CENTERS, MATES WITH MOLEX SERIES 2695/6471
CHASSIS: 0.090" (2.3mm) ALUMINUM ALLOY, WITH CLEAR FINISH
1
1
TB1
V2
V. ADJ.
3
TB2
7
V1
V. ADJ.
F1
J1
PF
COM
DC OUTPUT
(MATES WITH
14 CIRCUIT
MOLEX
CONNECTOR)
AC INPUT
(MATES WITH
5 CIRCUIT
MOLEX
CONNECTOR)
UNIVERSAL
MOUNTING
INSERT
(8 PLACES)
TB1
GND
N
L
TB2
PIN 1
PIN 1
V1
COM
V3
V4
V2
V1
0 .51"
(13. 0mm)
0. 485"
(12.3mm)
6 .70" (170.2mm)
1 .80"
(45.7mm)
0 .25"
(6.4mm)
0.79"
(20.0mm)
1.02"
(25.8mm)
2.626"
(66.70mm)
2 .170"
(55.1mm)
7.
7.20" (182.9mm)
3
3.230"
(82.0mm)
4.20"
(106.7mm)
1.04"
(26.4mm)
0.81"
(20.6mm)
6-32
UNC
2B
THREAD
M4 x 0.7 6H
THREAD
0.17" (4.3mm)
D
IA T HRU
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