Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake
IGBT Inverter Output
200 Amperes/600 Volts
PM200RSA060
1
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Current
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM200RSA060 is a 600V,
200 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
200
60
Outline Drawing and Circuit Diagram
Dimensions
Inches
Millimeters
A
5.31
0.04
135.0
1.0
B
4.33
0.04
110.0
1.0
C
0.84
21.3
D
4.74
0.02
120.5
0.5
E
3.76
0.02
95.5
0.5
F
0.29
7.25
G
0.02
0.1
0.5
0.3
H
1.60
40.68
J
0.65
16.5
K
0.79
20.0
L
0.43
11.0
M
0.29
7.4
N
0.39
10.0
P
0.24
6.0
Q
2.01
51.0
Dimensions
Inches
Millimeters
R
1.02
26.0
S
1.33
33.7
T
0.07
1.8
U
0.95 +0.06
24.1 +1.5
V
0.28
7.0
W
1.37
34.7
X
0.24 Rad.
Rad. 6.0
Y
0.22 Dia.
Dia. 5.5
Z
M5 Metric
M5
AA
0.10
2.54
BB
0.08
2.0
CC
0.39
10.0
DD
0.13
3.22
EE
0.02
0.5
V
3
2
1
16
9
6
4
5
8
7
11
10
12
14
13
15
17
18
19
V
U
W
P
N
B
.
1
BB TYP.
DD TYP.
CC TYP.
AA
(2 PLACES)
H
A
D
G
E
L
J
K
K
G
Q
R
R
X (4 TYP.)
F
B
N
M
P
C
T
U
W
Y - Dia. (4 TYP.)
F
Z (6 REQD)
EE SQ (19 PLACES)
S
GND
F
I
TEMP
GND
V
S
OUT
N
CC
O
I
OUT
GND
I
S
S
GND
I
OUT
I
GND
S
OUT
OUT
GND
S
I
GND
S
OUT
I
TH
o
V
WPC
V
VPC
V
UPC
FO
W
FO
V
FO
U
W
P
V
WP1
U
P
N
W
V
Rfo
F
GND
F
I
N
V
O
CC
GND
F
I
N
V
O
CC
GND
N
I
O
F
V
CC
GND
N
I
O
F
V
CC
GND I
N
F
O
CC
V
19
15
17
16
B
U
P
S
I
GND
OUT
GND I
N
F
O
CC
V
UP1
V
9
11
10 12
5
7
6
8
1
3
2
4
V
V
P
VP1
R
B
V
NC
W
N
V
N1
V
N
U
N
13 18
14
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
V
V
W
W
WPC
UPI
VPI
WPI
NC
N1
P
N
P
P
N
N
UPC
F
O
V
VPC
17.
18.
19.
W
FO
FO
V
FO
U
UC
(BR)
PM200RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PM200RSA060
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M5 Mounting Screws
--
17
in-lb
Mounting Torque, M5 Main Terminal Screw
--
17
in-lb
Module Weight (Typical)
--
920
Grams
Supply Voltage Protected by OC and SC (V
D
= 13.5 - 16.5V, Inverter Part, T
j
= 125
C)
V
CC(prot.)
400
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinsoidal
V
RMS
2500
Volts
Control Sector
Supply Voltage Applied between (V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
V
D
20
Volts
Input Voltage Applied between (U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
)
V
CIN
20
Volts
Fault Output Supply Voltage (Applied between F
O
-V
NC
, *
FO
-V
*PC
)
V
FO
20
Volts
Fault Output Current (Sink Current at F
O
Terminals)
I
FO
20
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
600
Volts
Collector Current,
I
C
200
Amperes
Peak Collector Current,
I
CP
400
Amperes
Supply Voltage (Applied between P - N)
V
CC
450
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
500
Volts
Collector Dissipation
P
C
595
Watts
Brake Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
600
Volts
Collector Current,
I
C
75
Amperes
Peak Collector Current,
I
CP
150
Amperes
Supply Voltage (Applied between P - N)
V
CC
450
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
500
Volts
Collector Dissipation
P
C
370
Watts
Diode Forward Current
I
F
75
Amperes
Diode DC Reverse Voltage
V
R(DC)
600
Volts
3
PM200RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
OC
-20
C
T
125
C
310
400
--
Amperes
Over Current Trip Level Brake Part
115
161
--
Amperes
Short Circuit Trip Level Inverter Part
SC
-20
C
T
125
C
--
560
--
Amperes
Short Circuit Trip Level Brake Part
--
241
--
Amperes
Over Current Delay Time
t
off(OC)
V
D
= 15V
--
10
--
S
Over Temperature Protection
OT
Trip Level
111
118
125
C
OT
R
Reset Level
--
100
--
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
UV
R
Reset Level
--
12.5
--
Volts
Supply Voltage
V
D
Applied between V
UP1
-V
UPC
,
13.5
15
16.5
Volts
V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
Circuit Current
I
D
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
--
52
72
mA
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
--
13
18
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
1.7
2.0
2.3
Volts
PWM Input Frequency
f
PWM
3- Sinusoidal
--
15
20
kHz
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V
1.0
1.8
--
mS
Brake Sector
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 75A,
--
1.8
2.7
Volts
T
j
= 25
C
V
D
= 15V, V
CIN
= 0V, I
C
= 75A,
--
1.85
2.78
Volts
T
j
= 125
C
Diode Forward Voltage
V
FM
-I
C
= 75A, V
D
= 15V, V
CIN
= 15V
--
1.7
2.5
Volts
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
PM200RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
EC
-I
C
= 200A, V
D
= 15V, V
CIN
= 15V
--
1.9
2.8
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 200A, T
j
= 25
C
--
1.8
2.7
Volts
V
D
= 15V, V
CIN
= 0V, I
C
= 200A,
--
1.75
2.63
Volts
T
j
= 125
C
Inductive Load Switching Times
t
on
0.4
0.8
2.0
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 15V
--
0.15
0.3
S
t
C(on)
V
CC
= 300V, I
C
= 200A
--
0.4
1.0
S
t
off
T
j
= 125
C
--
2.0
2.9
S
t
C(off)
--
0.7
1.2
S
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each Inverter IGBT
--
--
0.21
C/Watt
R
th(j-c)D
Each Inverter FWDi
--
--
0.35
C/Watt
R
th(c-f)Q
Each Brake IGBT
--
--
0.33
C/Watt
R
th(c-f)D
Each Brake FWDi
--
--
0.8
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.018
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across P-N Terminals
400
Volts
V
D
Applied between V
UP1
-V
UPC
,
15
1.5
Volts
V
N1
-V
NC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
Input ON Voltage
V
CIN(on)
Applied between
0.8
Volts
Input OFF Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
-
4.0
Volts
PWM Input Frequency
f
PWM
Using Application Circuit
20
kHz
Minimum Dead Time
t
DEAD
Input Signal
2.5
S
5
PM200RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Inverter Part
0
2
4
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0
100
400
200
300
5
3
1
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0
2
4
6
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
0
12
14
16
18
20
5
3
1
I
C
= 200A
V
CIN
= 0V
T
T
j
= 25
o
C
T
j
= 125
o
C
0
2
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
5
100
300
200
400
1
3
4
V
D
= 17V
13
15
T
j
= 25
o
C
V
CIN
= 0V
0.4
0.8
1.2
10
1
10
2
10
3
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
1.6
2.4
2.0
V
D
= 15V
V
CIN
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
DIODE FORWARD CHARACTERISTICS
TIME, (s)
TRANSIENT IMPEDANCE, Z
t
h
(
j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.21
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
t
h
(
j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.35
o
C/W
10
-2
10
-3
10
1
10
2
10
3
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (
S)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
10
0
10
1
10
2
T
j
= 125
o
C
V
CC
= 300V
V
D
= 15V
I
rr
t
rr
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (
S)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
Tj
= 125
o
C
V
CC
= 300V
V
D
= 15V
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (
S)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
t
c(on)
t
c(off)
Tj
= 125
o
C
V
CC
= 300V
V
D
= 15V
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