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149
April-2005
100 Watt
Isolated
Single
&
&
Dual Output
INNOLINE
DC/DC-Converter
RP100-S_DI
Series
Single Output up to 25A
Dual Outputs Total Power up to 100W
Input/Output 1.6kVDC Isolation
Adjustable Output Voltage
Under-Voltage Lockout
No Minimum Load
Industry Standard Footprint
Fixed Operating Frequency
Halt Tested
Compact 61.0 x 57.91 x 12.7mm Package
High Efficiency to 90%
Features
Selection Guide
Notes:
Part Input Output Output Line
Load Input Efficiency
Number Voltage Voltage Current Regulation Regulation Current
(8)
(9)
S
Siinnggllee O
Ouuttppuutt
(VDC) (VDC) (A) (mV) (mV) (A) %
RP100-481.8S 36 75 1.8 25 4 6 1.157 86
RP100-482.5S 36 75 2.5 25 5 8 1.608 87
RP100-483.3S 36 75 3.3 25 7 10 2.022 90
RP100-4805S 36 75 5 20 10 15 2.480 90
RP100-4815S 36 75 15 6.66 30 45 2.507 90
Part Input Output Output Line
Load Input Efficiency
Number Voltage Voltage Current Regulation Regulation Current
(8)
(9)
V1 / V2 I1 / I2 V1 / V2 V1 / V2
D
Duuaall O
Ouuttppuutt
(VDC) (VDC) (A) (mV) (mV) (A) %
RP100-483.305DI 36 75 5 / 3.3 20 / 25 25 / 16.5 25 / 16.5 2.39 87
RP100-482.505DI 36 75 5 / 2.5 20 / 25 25 / 12.5 25 / 12.5 2.45 85
RP100-482.53.3DI 36 75 3.3 / 2.5 25 / 25 16.5 / 12.5 16.5 / 12.5 2.44 85
1. Maximum output deviation is 10% inclusive of remote sense. If remote sense is not being used,
the +Vsense should be connected to its corresponding +Vout and likewise the -Vsense should be connected
to its corresponding -Vout.
2. Single: Measured with a 1uF M/C and a 10uF T/C.
Dual: For each outputs.
3. An external filter capacitor is required for normal operation.
The capacitor should be capable of handing 1A ripple current for 48V models.
RECOM suggest: Nippon chemi-con KMF series, 220F/100V, ESR 90m
.
4. Single: The negative / positive logic and length are optional ( see table ).
The pin voltage is referenced to negative input.
Dual: The ON/OFF control function. There are positive logic ( standard ) and negative logic ( option ).
The pin voltage is referenced to negative input.
To order negative logic ON/OFF control add the suffix-N. ( Ex:RP100-483.305I/N )
5. BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at 40C.
( Ground fixed and controlled environment )
6. Heat sink is optional and P/N: 7G-0021, 7G-0022, 7G-0023, 7G-0024.
7. The RP100 meets level A and level B conducted emissions only with external components connected before
the input pin to the converter.
8. Maximum value at nominal input voltage and full load.
9. Typical value at nominal input voltage and full load.
The dual efficiency test condition:
RP100-483.305DI @ 5V/12A and 3.3V/12A
RP100-482.505DI @ 5V/12A and 2.5V/16A
RP100-482.53.3DI @ 3.3V/18A and 2.5V/16A
10. BASEPLATE GROUNDING: Base-plate should be grounded at one of four screw bolts prior to operation.
11. The converter is provided by basic insulation.
12. "N
N" for Negative remote ON/OFF.
13. "P
P" for Positive remote ON/OFF.
150
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April-2005
RP100-S_DI
Series
Specifications (refer to the standard application circuit, Ta: 25C)
INNOLINE
DC/DC-Converter
Input Voltage Range
36-75VDC
48V nom.
Over-Voltage Lockout Start-up Voltage
Dual
76.5V typ.
Over-Voltage Lockout Shuntdown Voltage
Dual
78.5V typ.
Unde-Voltage Lockout Start-up Voltage
Single
34V typ.
Dual
35V typ.
Unde-Voltage Lockout Shuntdown Voltage
Single
32V typ.
Dual
33V typ.
Input Filter (Note 3)
L-C type
Input voltage variation
dv/dt
5V/ms max
(Complies with ETS300 132 part4.4)
Input Surge Voltage 100mS max
Single
100VDC
Start up time
Nominal Vin and constant resistive load Single
25mS typ.
Input Reflected-Ripple Current
Single
20mAp-p
(5Hz to 20Hz, 12uH Source inpedance)
Remote ON/OFF (Note 4)
Single (Positive logic)
ON=Open or 3.5V < Vr < 15V,
I
IN
=50A max.
OFF=Short or 0V < Vr < 1.2V,
I
IN
=1mA max.
Single (Negative logic)
ON=Short or 0V < Vr < 1.2V,
I
IN
=1mA max.
OFF=Open or 3.5V < Vr < 15V,
I
IN
=50A max.
Dual (Positive logic)
ON=Open or 3.5V < Vr < +Vin,
OFF=Short or Vr < 1.2V,
Dual (Negative logic)
ON=Short or 3.5V < Vr < +Vin,
OFF=Open or Vr < 1.2V.
Continuous Output Power
100W max.
Output Voltage Accuracy (Full load and nominal Vin)
Single
1.5%
Dual
1.0%
Output Voltage Adjustment (Note 1)
Single
+10%, -20%
Dual
10%
Minimum Load
0%
Line Regulation
LL to HL at FL
See table
Load Regulation
Single 0% to 100% FL
Dual 0% to 100% FL
See table
Dual for each Outputs
Remote Sense (Note 1)
10% of Vout
Ripple and Noise 20MHz bandwidth (Note 2)
100mVp-p
Temperature Coefficient
0.02%/C
Transient Response Recovery Time (25% load step change)
200us
Over Voltage Protection threshold (Hiccup)
Single & Dual
115% ~ 130% of Vout
2.5V
3.0V
3.3V
3.9V
5V
6.2V
Over Current Protection threshold
110% ~ 140% of Iout Rated
Short Circuit Protection
Hiccup, Automatic recovery
Efficiency (at nominal input voltage, full load)
up to 90%
Continued next page
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151
April-2005
Isolation Voltage
Input to Output
1.600VDC min.
Input to Case
1.000VDC min.
Output to Case
1.000VDC min.
Isolation Resistance
Single
10
7
ohms min.
Dual
10
9
ohms min
Isolation Capacitance
Single
2.500pF max.
Dual
1.500pF max.
Operating Frequency
300KHz typ.
Operating Base-plate Temperature Range ( Note 6 )
-40C to +100C
Over Temperature Protection
Single
110C
Dual for Base-plate
105C
Storage Temperature Range
-55C to +125C
Humidity max., Non-condensing
95%
Thermal Shock
MIL-STD-810D
Vibration
10 ~ 55Hz 2G, 3minutes period, 30minutes analog
X, Y and Z
Conducted Emissions
EN55022 (Note 7)
Level A
EN55022 (Note 7)
Level B
Radiated Emisssions
EN55022
Level A
ESD
EN61000-4-2
Perf. Criteria2
Radiated Immunity
EN61000-4-3
Perf. Criteria2
Fast Transient
EN61000-4-4
Perf. Criteria2
Surge
EN61000-4-5
Perf. Criteria2
Conducted Immunity
EN61000-4-6
Perf. Criteria2
Case Material
Dual
Non-conductive black plastic
Base material
Aluminum base-plate
Potting material
Dual
Silicon (UL94-V0)
Weight
Single
55g
Dual
105g
MTBF ( Note 6 )
Single
2 x 10
6
hrs
1.004 x 10
6
hrs
Specifications (refer to the standard application circuit, Ta: 25C)
INNOLINE
DC/DC-Converter
RP100-S_DI
Series
152
April-2005
Characteristics
RP100-S_DI
Series
www.recom-international.com
Output Power (%) Ta=25C
Efficiency (%)
70
60
80
100
50
30
60
80
10
100
90
20
40 50
70
90
Efficiency vs Output Load
Ambient Temperature (C)
Output Power (%)
50
30
70
110
10
60
-40
100
90
-20
0
20
40
80
1
2 3 4
1.) LFM590
2.) LFM400
3.) LFM200
4.) LFM20
48V Input Without Heatsink
Ambient Temperature (C)
Output Power (%)
50
30
70
110
10
60
-40
100
90
-20
0
20
40
80
1
2 34
1.) LFM590
2.) LFM400
3.) LFM200
4.) LFM20
48V Input With Heatsink (7G-0022)
INNOLINE
DC/DC-Converter
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153
April-2005
Trim Up
R
U
Trim Down
R
D
8
7
7
6
Product Options Table
External Output Trimming
Output can be externally trimmed by using the method
shown below.
See application notes for values.
Package Style and Pinning (mm)
INNOLINE
DC/DC-Converter
3rd angle
projection
60.96
57.91
Bottom View
50.80
35.56
15.24
10.16
4
3
2
8
7
6
9
12.70
5.08
48.26
Side View
17.78
25.40
4xM3 x 0.5 ( Note 10)
5
1
XX.X 0.5 mm
XX.XX 0.25 mm
Pin pitch tolerance 0.35mm
Pin Connections
Pin #
Function
Pin
1
Vin
1.016 mm
2
Case
1.016 mm
3 Remote ON/OFF
1.016 mm
4
+Vin
1.016 mm
5
Vout
2.032 mm
6 Vsense
1.016 mm
7
Trim
1.016 mm
8
+Vsense
1.016 mm
9
+Vout
2.032 mm
O
Oppttiioonn
S
Suuffffiixx
Negative remote ON/OFF logic, 0.20" pin length (standard)
Negative remote ON/OFF logic, 0.145" pin length
L
Negative remote ON/OFF logic, 0.11" pin length
K
Positive remote ON/OFF logic, 0.20" pin length
P
Positive remote ON/OFF logic, 0.145" pin length
S
Positive remote ON/OFF logic, 0.11" pin length
M
E
Exxaam
mppllee:: R
RP
P1
10
00
0--4
48
83
3..3
3S
S//P
P
RP100-S_DI
Series
Single Output
154
www.recom-international.com
April-2005
60.96
57.91
Bottom View
50.80
35.56
15.24
10.16
25.40
40.64
4
3
2
8
7
6
9
10
12.70
5.08
48.26
Side View
4xM3 x 0.5 ( Note 10)
5
1
Trim Up
R
U
Trim Down
R
D
9(6)
10(7)
10(7)
8(5)
Product Options Table
External Output Trimming
Output can be externally trimmed by using the method
shown below. See application notes for values.
( ) for V2 output trim
Package Style and Pinning (mm)
INNOLINE
DC/DC-Converter
3rd angle
projection
XX.X 0.5 mm
XX.XX 0.25 mm
Pin pitch tolerance 0.35mm
Pin Connections
Pin # Function
Pin
1
Vin
1.016 mm
2
Case
1.016 mm
3 Remote ON/OFF
1.016 mm
4
+Vin
1.016 mm
5
+V2
2.032 mm
6 V2 (Com)
2.032 mm
7
V2 Trim
1.016 mm
8
+V1
2.032 mm
9 +V1 (Com)
2.032 mm
10
V1 Trim
1.016 mm
O
Oppttiioonn
S
Suuffffiixx
Negative remote ON/OFF logic, 0.20" pin length (standard)
Negative remote ON/OFF logic, 0.145" pin length
L
Negative remote ON/OFF logic, 0.11" pin length
K
Positive remote ON/OFF logic, 0.20" pin length
P
Positive remote ON/OFF logic, 0.145" pin length
S
Positive remote ON/OFF logic, 0.11" pin length
M
E
Exxaam
mppllee:: R
RP
P1
10
00
0--4
48
83
3..3
30
05
5II//N
N
RP100-S_DI
Series
Dual Output
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