http://www.tracopower.com
Industrial Power Supplies
TSP-WR Series, 180600 Watt
Innovative and Powerful Features!
For worldwide Operation with ultra-
wide Input Range from 100 to 550VAC
For Single- and 3 Phase Networks
Robust Design- qualified for
harsh Industrial Environments
Industrial Operating Temperature
Range: 25C to +70C
Power Good Signal
Indefinite Short Circuit, Overvoltage
and Overtemperature Protection
Wall Mounting Option
Modular Design with Add-on Modules
for:
Redundancy Operation
DC-UPS
Buffer for Power Back-up
International Safety Approvals incl.
ATEX and Class l, Div.2 Certification
3 Year Warranty
The successful TSP series of high performance DIN-Rail Power Supplies has been
expanded with 3 additional models which features an ultrawide input range of
85-132/230-550VAC.With this input voltages the power supplies can be used in
almost all single- and 3 phase power networks worldwide.
A high, continuously available power reserve guarantees reliable start-up of loads
with high inrush currents. Excellent electrical specifications and high immunity
against electrical disturbances makes these compact modules the best choice to
power sensitive loads in industrial process control systems, machine tools or any
other demanding industrial application. The power supplies complies also with the
new EMC standard for Industrial environments, IEC/EN 61204-3.
3 Add-on Modules for extra functions offer a great flexibility in system applications.
A module for redundant operation with true power sharing is available. With the
Battery Controller module the power supplies can be extended to a perfect DC-UPS
system. The Buffer module provides power back-up up to 4 seconds without the
need of any batteries. Easy and vibration proof installation with pluggable screw
terminal block and snap-on mounting on DIN-rails.
C B
Scheme
EN 60950
IEC 60950
UL 60950
UL 508
II3G
ATEX 95
Model No.
Output Voltage
(Vnom)
*Output Current
(Imax)
Output Power
(Pmax)
TSP 180124WR
24 VDC
(adjustable 24 - 28 VDC)
7.5 A
180 W
TSP 360124WR
15.0 A
360 W
TSP 600124WR
25.0 A
600 W
Models
* Max. current at nominal output voltage and operating temperature up to 40C max.
Page 1 of 10
http://www.tracopower.com
Page 2 of 10
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series
180600 Watt
Input Specifications
Applicable 3-Phase Networks
TN, TT: 500 VAC Star configuration (EN60950+UL508)
500 VAC Delta (UL508 only)
IT: 400 VAC Delta (IEC-62103)
230 VAC Delta (IEC-60950)
500 VAC UL508 only
Input voltage ranges
85132 / {187264 / 323550 autorange}
selectable by manual slide switch
Harmonic limits
EN 61000-3-2, Class A (for limited output power)
Holdup time
20 ms min. (full load 230 - 500 VAC)
Inrush current
115 VAC 230 VAC
TSP 180-124WR t.b.a
< 23 A
TSP 360-124WR t.b.a
< 46 A
TSP 600-124WR t.b.a
< 50 A
Efficiency
88% typ.
Output Specifications
Output voltage adj. range
24 28 VDC
Regulation
Input variation
0.5 % max.
Load variation (10100 %)
0.5 % max.
Load variation (10100 %) parallel mode
2.0%
Ripple and Noise (20MHz Bandwidth)
100 mV pk-pk typ. (150 mV pk-pk max. at Imax)
Electronic short circuit protection
current limitation at 125% of Imax.
constant current, automatic recovery
Output overvoltage protection
34 V
Overload protection
electronic overload protection
Overtemperature protection
switch off at overtemperature, automatic restart
Status indicator
dual color LED (green: DC ok, red: DC off)
Power-Good signal
trigger threshold:
18 - 22V
relay output
DC OK = contact closed (rated: 30VDC / 1.0A)
Max. capacitive load
unlimited
General Specifications
Operating temperature range
25C...+70C max. (13F...+158F)
(for derating see graph A on page 4)
Cooling
convection cooling, no internal fan
Storage temperature
25 C...+85 C ( 13F...+185F)
Humidity (non condensing)
95 % rel. H max.
Pollution degree
2
Temperature coefficient
0.02 %/K
Reliability, calculated MTBF
>350'000h in acc. to IEC 61709
Remote On/Off
by ext. contact.
DC on: -S contact open
DC off: -S connectetd via 1Kohm to -Vout
http://www.tracopower.com
Page 3 of 10
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series
180600 Watt
General Specifications
Isolation
according to IEC/EN 60950, UL 60950, UL 508C
Safety standards
Information technology equipment
IEC/EN 60950, UL 60950, CSA-C22.2 No. 60950-1-03
Industrial control equipment
UL 508, CSA-C22.2
Electrical equipment of machines
EN 60204
Electronic equipment for power installation EN 50178
Control equipment for hazardous location IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U),
ANSI/UL60079-15
(Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U)
Safety transformers for SMPS
EN 61558-2-4
Limitet power source (model TSP 090-124N) EN 60950 sect. 2.5 and NEC Class 2
Safety approvals / certifications
CB-Report as per IEC 60950, EN 60950-1:2003
CSA/UL 60950, CSA-C22.2 No.14-95, UL 508C
CSA File no.: 219759
EN 60204, EN 61558-2-4
ATEX 94/9/EC, ANSI/UL 60079-15, FM 3611.
Safety class
Degree of electrical protection I (IEC 536)
Case protection
IP 20 (IEC 529)
Electromagnetic compatibility (EMC), Emissions
EN 61000-6-3, EN 61204-3
Conducted RI suppression on input
EN 55011 class B, EN 55022 class B,
Radiated RI suppression
EN 55011 class B, EN 55022 class B,
Electromagnetic compatibility (EMC), Immunity
EN 61000-6-2, EN 61204-3
Electrostatic discharge (ESD)
IEC / EN 61000-4-2
4 kV / 8 kV
Radiated RF field immunity
IEC / EN 61000-4-3
10 V / m
Electrical fast transient / burst immunity
IEC / EN 61000-4-4
2 kV
Surge immunity
IEC / EN 61000-4-5
1 kV / 2 kV
Immunity to conducted RF disturbances
IEC / EN 61000-4-6
10 V
Power frequency field immunity
IEC / EN 61000-4-8
30 A / m
Voltage dips
IEC / EN 61000-4-11
Environment
Vibration acc. IEC 60068-2-6;
3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min
Shock acc. IEC 60068-2-27
3 axis, 15 g half sine, 11 ms
Enclosure material
aluminium (chassis) / zinc plated steel (cover)
Mounting
DIN-rail mounting
for DIN-rails as per EN 50022-35x15/7.5
(snap-on with self-locking spring)
Wall mounting (option)
with wall mounting bracket - see page 10
Connection
detachable screw terminals (plugs included)
2 terminals per output
Temperature [C]
0
10
20
40
50
60
70
Output Power [% Pmax]
40
50
60
70
Input Voltage [VAC]
0
10
20
30
40
50
60
Output Power [% Pmax]
80
90
100
30
A) Output Power Derating
vs Ambient Temperature
70
80
90
100
85
100
115
132
550
B) Output Power Derating
vs Input Voltage
-25
TSP 180
TSP 360
TSP 600
TSP 600
TSP 180
TSP 360
187
284 323
Output Power Derating
http://www.tracopower.com
Page 4 of 10
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.
TSPREM360 Redundancy Module
Industrial Power Supplies
TSP-WR Series
180600 Watt
With this module and two power supplies of the TSP series (180 and 360W mo-
dels) a highly reliable, true redundant power system can be configured without any
additional components. This module enforces the equivalent sharing of the output
current by each power supply. The system is fully redundant and provides the output
power even if one power supply has completely failed e.g. by short circuit on the
output. In the event of either, one power supply failing or being disconnected, the
second unit will automatically supply the full current to the load. The redundancy of
the system is monitored and if lost, indicated by an alarm output. The inputs are hot
swappable and can be loaded up to 15A each.
Order code
(includes terminal plugs)
Input
Max Power
per Input
Output Voltage
adjust
Output Power
max.
TSPREM360
2 x 24 VDC
2 x Control input
2 x 360 W
24 VDC
(24 - 27 VDC)
360 W
Models
Function Diagram
Connector Positions
REM Controller
TSP
TSP
Volt adjust
Output
Load
Alarm
DC IN 1
+
_
J1.2
J1.1
J3.1
J3.2
DC IN 2
+
_
J1.4
J1.3
J4.1
J4.2
J5.1
J5.2
J2.2
J2.1
J2.4
J2.3
+
_
Remote
Link 2
Redundancy
ok
Remote
Link 1
Remote On/Off
J5.3
J5.4
Front view
Bottom view
Top view
Output
- - + +
DC IN 1
- + - +
DC IN 2
Remote Link 1
Remote Link 2
Alarm
Remote On/Off
Specifications
Operating temperature
25C...+70C max. (13F...+158F)
derating above 40C (104F): 1.5%/K
Electromagnetic compatibility
in correspondence to connected units (no internal
switching device)
Redundancy OK signal (Alarm)
trigger threshold at 18...22VDC,
contact closed if one or both inputs failed
Remote link cable (0.5m)
2 cables included with TSP-REM360 module
Remote On/Off
by ext. contact: contact open = On, contact closed = Off
Dimensions
see page 7
http://www.tracopower.com
Page 5 of 10
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series
180600 Watt
TSPBFM24 Buffer Module
The TSP-BFM24 Buffer Module will hold the output voltage of a 24VDC power sup-
ply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer
period no deterioration of the 24VDC output voltage will occur. For many applica-
tions this buffer module is an ideal and cost effective alternative to a battery based
backup system. The buffer module consists of a large bank of capacitors. When the
power supply is switched on, the buffer capacitors will be charged. This will take
approximately 30 second and an opto-coupler signal is indicating the ,,READY"
condition. When a power fail occurs, the capacitor bank is discharged, maintaining
the output of the buffer module at its nominal voltage. This condition is indicated by
an ,,POWER FAIL" signal. The hold up time is typically 200ms at 25A and 4 seconds
typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage.
The operation modes of the module are indicated by a LED on the front panel also.
The big advantage of this buffer solution is, that it is fully maintenance free and its
storage capability does not deteriorate over the live time of the product.
Order code
(includes terminal plugs)
Operating Voltage
Range
Buffer Time
Output Power
max.
TSP-BFM24
24...28VDC
200ms typ. @ 25A max.
4.0 s max. @1.2A
600 W
Models
Function Diagram
Connector Positions
TSP
Load
Inhibit
Volt adjust
Voltage
Detection
Voltage
Detection
Discharge
Charge
Active
Ready
J2.2
J2.1
J1.1
J1.2
J1.3
J1.4
J2.4
J2.3
J2.6
J2.5
Specifications
Operating temperature
25C...+70C max. (13F...+158F)
derating above 40C (104F): 1.5%/K
Electromagnetic compatibility
in correspondence to connected units (no internal
switching device)
Buffer voltage
adjustable, >1V below input voltage, min. 22VDC
Charging
0.6A max. / 30s max.
Status signals
Buffer Active , Buffer Ready (optocoupler output)
and dual colour LED for status indication
Inhibit
optocoupler input: 35V max. <5mA
Dimensions
see page 7
http://www.tracopower.com
Page 6 of 10
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.
Industrial Power Supplies
TSP-WR Series
180600 Watt
TSPBCM24 Battery Controller Module
This module provides a professional battery management system to charge and
monitor an external lead-acid battery. Together with a power supply of the TSP
series a perfect DC-UPS system can be configured. The connected battery will be
charged and held in charged mode by the power supply. In case of a mains power
failure the battery will supply the output power until the battery is discharged. As a
consequence, the output voltage of the system is equivalent to the battery voltage.
To avoid overcharging the battery, an external temperature sensor adjusts the bat-
tery voltage automatically to the required end of charge voltage. By this, the battery
life time can be extended.
The battery is protected against deep discharge. Mains power and the battery
status are monitored regularly and failures indicated by corresponding LED's and
alarm outputs. The module provides also an external On/Off input to switch-off
both, power supply and battery.
Order code
(includes terminal plugs)
Inputs
Input Power
max
Output Voltage
nom.
*Output Power
max.
TSP-BCM24
24 VDC Power Supply
and 24 VDC Battery
360 W
24 VDC
360 W
Models
*reduce max. output current by battery charging current
Function Diagram
Connector Positions
Battery Controller
TSP
Temp.
Sensor (TS)
Volt adjust
Output
Load
DC-OK
input
+
_
J1.2
J1.1
J3.1
J3.2
J5.1
J5.2
J2.2
J2.1
J2.4
J2.3
+
_
DC IN
Remote
Link
24V Battery
+
_
BAT.-OK
J5.3
J5.4
DC-OK
output
J5.5
J5.6
Remote
On/Off
J5.7 J5.8
T
Fuse
J5.9
J5.10
J1.4
J1.3
Front view
Bottom view
Top view
AC OK
Bat. OK
DC OK
Temp. Sensor
(TS)
DC IN Battery
- + - +
Output
- - + +
Remote Link
Remote On/Off
Specifications
Operating temperature
25C...+70C max. (13F...+158F)
derating above 40C (104F): 1.5%/K
Electromagnetic compatibility
in correspondence to connected units (no internal
switching device)
Battery protection
over voltage, deep discharge, short circuit- and
revers connection (built-in fuse)
Status signals
DC-OK input, DC-OK output, BAT OK
all relay contact closed at status OK
Rating per relay contact
30 VDC / 1.0 A max.
Remote link cable (0.5m)
1 cable included with TSP-BCM24 module
Remote On/Off
by ext. contact: contact open = On, contact closed = Off
Dimensions
see page 7
http://www.tracopower.com
Page 7 of 10
Outline Dimensions
TSP-REM360
TSP-BCM24
TSP 180-124 WR
TSP-BFM24
35.0
110.0
(1.38)
(4.33)
110.0
(4.33)
38.5
(1.52)
80.0
(3.15)
25.0
(0.98)
5.0
(0.20)
5.0
(0.20)
DC ON
O/P ADJ.
DC OK
PE N L
P/S
P S
Remote
54.0
110.0
(2.13)
(4.33)
110.0
(4.33)
25.0
(0.98)
5.0
(0.20)
14.5
(0.57)
DC ON
O/P ADJ.
DC OK
PE N(L2) L
P/S
P
S
Remote
38.5
(1.52)
80.0
(3.15)
Tolerances: 0.5 mm (0.02)
Weight: 0.5kg (1.0lb)
Weight: 0.7kg (1.4lb)
Industrial Power Supplies
TSP-WR Series
180600 Watt
http://www.tracopower.com
Page 8 of 10
Industrial Power Supplies
TSP-WR Series
180600 Watt
Outline Dimensions
80.0
125.0
(3.15)
(4.92)
125.0
(4.92)
45.0
(1.77)
86.5
(3.41)
(1.81)
5.
0
(0.20)
25.0
(0.98)
25.0
(0.98)
46.0
17.0
(0.67)
DC ON
O/P ADJ.
DC OK
PE N(L2) L
P/S
P S
Remote
TSP 360-124WR
Dimensions in [mm], ( ) = Inch
Tolerances: 0.5 mm (0.02)
Weight: 1.1kg (2.4lb)
http://www.tracopower.com
Page 9 of 10
Industrial Power Supplies
TSP-WR Series
180600 Watt
Outline Dimensions
TSP 600-124WR
190.0
125.0
(7.48)
(4.92
)
125.0
(4.92)
25.0
(0.98)
25.0
(0.98)
148.0
(5.83)
21.0
(0.83)
P/S
P S
Remote
DC ON
O/P ADJ.
DC OK
PE N(L2) L
45.
0
(1.77)
86.5
(3.41)
Dimensions in [mm], ( ) = Inch
Tolerances: 0.5 mm (0.02)
Weight: 3.0 kg (6.0lb)
Page 10 of 10
Specifications can be changed without notice
Jenatschstrasse 1 CH-8002 Zurich Switzerland
Tel. +41 43311 4511 Fax +41 43311 4545 info@traco.ch www.tracopower.com
Industrial Power Supplies
TSP-WR Series
180600 Watt
Ordercode of kit
For models
Content of kit
TSP-WMK01
TSP-WMK02
TSP 180
TSP 360, TSP 600
1 bracket type A incl. M4-screw (DIN 74-Af4)
2 brackets type B incl. M4-screws (DIN 74-Af4)
TSPWMK Wall Mounting Bracket
85.0
(3.35)
Dimensions: [mm] ( ) = Inch
42.5
(1.67)
34.5
(1.36)
34.5
(1.36)
31.0
(5.06)
4.3
(0.17)
4.3
(0.17)
4 x positioning holes
2.0
(0.08)
15.0
(0.59)
7.
0
(0.28)
15.0
(0.59)
46.0
(1.81)
33.0
(1.30)
25
(0.98)
50.0
(1.97)
2x
4.3
(0.17)
4 x positioning holes
2.0
(0.08)
Material: 2 mm Mild Steel
Tolerance: 0.1mm ( 0.004)
Material: 2 mm Mild Steel
Tolerance: 0.1mm ( 0.004)
55.0
(2.16)
55.0
(2.16)
62.5
(2.46)
96.0
(3.78)
62.5
(2.46)
198.0
(7.80)
TSP REM360
TSP BCM24
TSP 180-124WR
TSP BFM
TSP 360-124WR
TSP 600-124WR
4.3
(0.17)
2.0
(0.08)
30.0
(1.18)
15.0
(0.59)
4.3
(0.17)
7.
0
(0.28)
Type A:
Type B:
Rev. 09/05
PDF 
ZIP