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Электронный компонент: LTC4056ETS8-4.2

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LTC4056-4.2
1
405642i
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-
tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
The LTC
4056 is a low cost, single-cell, constant-current/
constant-voltage Li-Ion battery charger controller with a
programmable termination timer. When combined with a
few external components, the LTC4056 forms a very small
standalone charger for single cell lithium-ion batteries.
Charge current and charge time are set externally with a
single resistor and capacitor, respectively. The LTC4056
charges to a final float voltage accurate to
0.6%. Manual
shutdown is accomplished by grounding the TIMER/
SHDN pin, while removing input power automatically puts
the LTC4056 into a sleep mode. Both the shutdown and
sleep modes drain near zero current from the battery and
the shutdown mode reduces supply current to 40
A.
The output driver is both current limited and thermally
protected to prevent operating outside of safe limits. No
external blocking diode or sense resistor is required. The
LTC4056 also includes low battery charge conditioning
(trickle charging), undervoltage charge current limiting,
automatic recharge and a charge status output.
The LTC4056 is available in a low profile (1mm) 8-lead
ThinSOT package.
s
Cellular Telephones
s
Handheld Computers
s
Digital Cameras
s
Charging Docks and Cradles
s
Low Cost and Small Size Chargers
, LTC and LT are registered trademarks of Linear Technology Corporation.
s
Standalone Li-Ion Charger with Termination
s
Programmable Termination Timer
s
No Sense Resistor or Blocking Diode Required
s
Suitable for USB-Powered Charging
s
Undervoltage Charge Current Limiting
s
Preset Charge Voltage with
0.6% Accuracy
s
Programmable Charge Current: 200mA to 700mA
s
Automatic Recharge
s
Self-Protection for Overcurrent/Overtemperature
s
40
A Supply Current in Shutdown Mode
s
Negligible Battery Drain Current in Shutdown
s
Low Battery Charge Conditioning (Trickle Charging)
s
CHRG Status Output including AC Present Sense
s
Low Profile (1mm) ThinSOT
TM
Package
s
PCB Total Solution Area only 75mm
2
(700mA)
APPLICATIO S
U
FEATURES
DESCRIPTIO
U
TYPICAL APPLICATIO
U
Linear Li-Ion Charger
with Termination in ThinSOT
February 2003
Final Electrical Specifications
V
CC
I
SENSE
CHRG
V
IN
4.5V TO 6.5V
CHARGE
STATUS
DRIVE
TIMER/SHDN
BAT
PROG
GND
4056-4.2 TA01
1-CELL
4.2V Li-Ion
1
F
1
F
700mA
ZXT1M322
1.3k
LTC4056
+
1
8
7
5
2
3
6
ThinSOT is a trademark of Linear Technology Corporation.
V
IN
(V)
4.40
I BAT
(mA)
4.70
4056 TA02
4.50
4.60
800
700
600
500
400
300
200
100
0
4.45
4.55
4.65
4.75
CONSTANT
CURRENT
UNDERVOLTAGE CHARGE
CURRENT LIMITING
UNDERVOLTAGE
LOCKOUT
AT 4.35V
V
BAT
= 4V
R
PROG
= 1.3k
I
CHRG
= 700mA
INPUT Z = 100m
V
IN
Undervoltage Charge
Current Limiting
LTC4056-4.2
2
405642i
ORDER PART
NUMBER
TS8 PART
MARKING
T
JMAX
= 125
C,
JA
= 120
C/W TO 200
C/W
DEPENDING ON PC BOARD LAYOUT
Consult LTC Marketing for parts specified with wider operating temperature ranges.
LTG5
LTC4056ETS8-4.2
ABSOLUTE AXI U
RATI GS
W
W
W
U
PACKAGE/ORDER I FOR ATIO
U
U
W
(Note 1)
ELECTRICAL CHARACTERISTICS
The
q
denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at T
A
= 25
C. V
CC
= 5V.
Input Supply Voltage (V
CC
) ........................ 0.3V to 10V
BAT, CHRG ................................................ 0.3V to 10V
DRIVE, PROG, TIMER/SHDN ....... 0.3V to (V
CC
+ 0.3V)
Output Current (I
SENSE
) ...................................... 900mA
Short-Circuit Duration (BAT, I
SENSE
) ............ Continuous
Junction Temperature ........................................... 125
C
Operating Ambient Temperature Range
(Note 2) .............................................. 40
C to 85
C
Storage Temperature Range ................. 65
C to 150
C
Lead Temperature (Soldering, 10 sec).................. 300
C
1
2
3
4
V
CC
I
SENSE
DRIVE
GND
8
7
6
5
CHRG
TIMER/SHDN
BAT
PROG
TOP VIEW
TS8 PACKAGE
8-LEAD PLASTIC SOT-23
SYMBOL
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
V
CC
Supply
V
CC
Input Supply Voltage (Note 3)
q
4.5
6.5
V
I
CC
Quiescent V
CC
Supply Current
V
BAT
= 4.5V (Forces I
DRIVE
= 0)
I
PROG
= 200
A (R
PROG
= 5k)
q
400
600
A
I
SHDN
V
CC
Supply Current in Manual Shutdown
V
TIMER/SHDN
= 0V
40
60
A
I
BMS
Battery Drain Current in
V
TIMER/SHDN
= 0V
q
1
0
1
A
Manual Shutdown (Note 4)
I
BSL
Battery Drain Current in
V
CC
= 0V
q
1
0
1
A
Sleep Mode (Note 5)
V
UVLOI
Undervoltage Rising Threshold
V
CC
Increasing
q
4.325
4.40
4.475
V
V
UVLOD
Undervoltage Falling Threshold
V
CC
Decreasing
q
4.275
4.35
4.425
V
V
UVHYS
Undervoltage Hysteresis
V
UVLOI
-V
UVLOD
50
mV
V
UVCL
Undervoltage Charge Current Limit Threshold
4.575
V
V
UVCL
-V
UVLOI
UV Charge Current to UVLO Threshold Margin
q
90
170
250
mV
Charging Performance
V
FLOAT
Output Float Voltage in
I
BAT
= 10mA
4.175
4.200
4.225
V
Constant Voltage Mode
I
BAT
= 10mA, 4.75V
V
CC
6.5V
q
4.158
4.200
4.242
V
I
BAT
Output Full-Scale Current in
R
PROG
= 5k, 4.75V
V
CC
6.5V,
137
183
228
mA
Constant Current Mode
Pass PNP Beta > 50, 0
C
T
A
85
C
R
PROG
= 1.43k, 4.75V
V
CC
6.5V,
590
640
690
mA
Pass PNP Beta > 50, 0
C
T
A
85
C
I
DSINK
Drive Output Current
V
DRIVE
= 3V
q
30
mA
I
TRIKL
Trickle Charge Current
V
BAT
= 2V, R
PROG
= 5k
5
7
10
mA
V
BAT
= 2V, R
PROG
= 1.43k
12
20
28
mA
V
TRIKL
Trickle Charge Threshold
V
BAT
Falling
q
2.73
2.80
2.87
V
V
TRIKL
Trickle Charge Hysteresis
45
70
95
mV
V
PROG1
PROG Pin Voltage
R
PROG
= 5k (I
PROG
= 200
A)
q
0.98
1
1.02
V
V
PROG2
PROG Pin Voltage
R
PROG
= 1.43k (I
PROG
= 700
A)
q
0.98
1
1.02
V
LTC4056-4.2
3
405642i
ELECTRICAL CHARACTERISTICS
The
q
denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at T
A
= 25
C. V
CC
= 5V.
SYMBOL
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
PI FU CTIO S
U
U
U
V
CC
(Pin 1): Positive Input Supply Voltage. This pin
supplies power to the internal control circuitry and exter-
nal PNP transistor through the internal current sense
resistor. This pin should be bypassed to ground with a
capacitor in the range of 1
F to 10
F.
I
SENSE
(Pin 2): Sense Node for Charge Current. Current
from V
CC
passes through the internal current sense resis-
tor and out of the I
SENSE
pin to supply current to the emitter
of the external PNP transistor. The collector of the PNP
provides charge current to the battery.
DRIVE (Pin 3): Base Drive Output for the External PNP
Pass Transistor. Provides a controlled sink current that
drives the base of the PNP. This pin has current limiting
protection.
GND (Pin 4): Ground. Provides a reference for the internal
voltage regulator and a return for all internal circuits.
When in the constant voltage mode, the LTC4056 will
precisely regulate the voltage between the BAT and GND
pins. The battery ground should connect close to the GND
pin to avoid voltage drop errors.
BAT (Pin 5): Battery Voltage Sense Input. A precision
internal resistor divider sets the final float voltage on this
pin. This divider is disconnected in the manual shutdown
or sleep mode. No bypass capacitance is needed on this
pin for stable operation when a battery is present. How-
ever, any low ESR capacitor exceeding 22
F on this pin
should be decoupled with 0.2
to 1
resistor. Without a
battery, a minimum bypass capacitance of 4.7
F with
0.5
series resistance is required.
PROG (Pin 6): Charge Current Programming Pin. Pro-
vides a virtual reference voltage of 1V for an external
resistor (R
PROG
) connected between this pin and ground
to program the battery charge current. The typical charge
current is 915 times the current through this resistor (I
BAT
= 915V/R
PROG
). Current is limited to approximately 1.4mA
(I
BAT
of approximately 1.4A).
V
RECHRG
Recharge Voltage Threshold
V
FLOAT
V
RECHRG
, V
BAT
> V
TRIKL
,
100
150
200
mV
Charge Termination Timer Expired
T
TIMER
TIMER/SHDN Accuracy
C
TIMER
= 1
F R
PROG
= 1.43k
q
10
12
%
Charger Manual Control
V
MSDT
Manual Shutdown Threshold
V
TIMER/SHDN
Increasing
q
0.6
0.82
1
V
V
MSHYS
Manual Shutdown Hysteresis
V
TIMER/SHDN
Decreasing
50
75
125
mV
I
SHDN
TIMER/SHDN Pin Pull-up Current
V
TIMER/SHDN
= 0V
10
7
4
A
Protection
I
DSHRT
Drive Output Short-Circuit Current Limit
V
DRIVE
= V
CC
q
30
65
130
mA
I
PSHRT
PROG Pin Short-Circuit Current Limit
V
PROG
= 0V
1.4
mA
Status Output
I
CHRG
CHRG Pin Weak Pull-Down Current
V
CHRG
= 1V, V
TIMER/SHDN
= 0V
6
12
18
A
V
CHRG
CHRG Output Low Voltage
I
CHRG
= 10mA
q
0.2
0.4
V
Note 1: Absolute Maximum Ratings are those values beyond which the life
of a device may be impaired.
Note 2: The LTC4056E is guaranteed to meet performance specifications
from 0
C to 70
C ambient temperature range. Specifications over the
40
C to 85
C operating ambient temperature range are assured by
design, characterization and correlation with statistical process controls.
Note 3: Although the LTC4056 will operate with input voltages as low as
4.5V, charging will not begin until V
CC
exceeds V
UVCL
.
Note 4: Assumes that the external PNP pass transistor has negligible B-C
reverse-leakage current when the collector is biased at 4.2V (V
BAT
) and the
base is biased at 5V (V
CC
).
Note 5: Assumes that the external PNP pass transistor has negligible B-E
reverse-leakage current when the emitter is biased at 0V (V
CC
) and the
base is biased at 4.2V (V
BAT
).
LTC4056-4.2
4
405642i
an internal N-channel MOSFET. When the timer has timed
out (terminating the charge cycle) or when the LTC4056 is
in shutdown, but power is applied to the IC (i.e., V
CC
>
V
UVLOI
), a 12
A current source is connected from the
CHRG pin to ground. The CHRG pin is forced to a high
impedance state when input power is not present (i.e., V
CC
< V
UVLOD
).
TIMER/SHDN (Pin 7): Programmable Charge Termination
Timer and Shutdown Input. Pulling this pin below the
shutdown threshold voltage will shut down the charger
reducing the supply current to approximately 40
A and
the battery drain current to near 0
A. A capacitor on this
pin programs the charge termination timer.
CHRG (Pin 8): Open-Drain Charge Status Output. When
the battery is being charged, the CHRG pin is pulled low by
PI FU CTIO S
U
U
U
BLOCK DIAGRA
W
+
+
4056-4.2 BD
LTC4056-4.2
110m
V
CC
100
10
A
CHRG
I
SENSE
R
PROG
1.2V
UVLO
COUNTER
OSCILLATOR
TIMER/SHDN
SHDN
LOGIC
CHRG
SHDN
SHDN
SHDN
UV
IA
CA
1V
REF
1.2V VOLTAGE
REFERENCE
OUTPUT
DRIVER
TEMPERATURE
AND
CURRENT LIMIT
DRIVE
BAT
+
VA
+
C1
I
TRIKL
20 I
PROG
I
PROG
5
A
+
20
A
PROG
GND
LTC4056-4.2
5
405642i
As the battery accepts charge, its voltage rises. When it
reaches the preset float voltage of 4.2V, a precisely divided
down version of this voltage (1.2V) is compared to the
1.2V internal reference voltage by amplifier VA. If the
battery voltage attempts to exceed 4.2V (1.2V at the input
of amplifier VA), the amplifier will divert current away from
the output driver thus limiting charge current to maintain
4.2V on the battery. This is the constant voltage mode.
An external capacitor on the TIMER/SHDN pin and the
resistance between the PROG pin and ground set the total
charge time. When this time elapses, the charge cycle
terminates and the CHRG pin transitions from a strong
pull-down to a weak 12
A pull-down. To restart the charge
cycle, simply remove the input voltage and reapply it or
momentarily force the TIMER/SHDN pin to ground. The
charge cycle will also restart if the BAT pin voltage falls
below the recharge threshold (V
RECHRG
is nominally 4.05V).
When V
CC
is applied, pulling the TIMER/SHDN pin to
ground will manually shut down the charger and reset the
timer. When this pin is released an internal 7
A current
source pulls the TIMER/SHDN pin above the 0.82V shut-
down threshold to resume charging.
Fault conditions such as overheating of the die or exces-
sive DRIVE pin or PROG pin current are monitored and
limited.
When input power is removed or manual shutdown is
entered, the charger will drain only tiny leakage currents
(<1
A) from the battery, thus maximizing battery standby
time. With V
CC
removed the external PNP base is con-
nected to the battery by the charger. In manual shutdown
the base is connected to V
CC
by the charger.
OPERATIO
U
The LTC4056 is a linear battery charger controller with a
programmable charge termination timer. Operation can
be understood by referring to the Block Diagram. A charge
cycle begins when V
CC
rises above the UVLO (undervoltage
lockout) threshold V
UVLOI
(nominally 4.4V), an external
current programming resistor is connected between the
PROG pin and ground and the TIMER/SHDN pin is allowed
to rise above the shutdown threshold V
MSDT
(nominally
0.82V).
If the battery voltage is below V
TRIKL
(2.8V) at the begin-
ning of the charge cycle, the charger goes into trickle
charge mode to bring the cell voltage up to a safe level for
charging at full current. In this mode, an internal current
source provides approximately 2% of the programmed
charge current to the BAT pin. The charger goes into the
full charge constant current mode once the voltage on the
BAT pin rises above V
TRIKL
+
V
TRIKL
(2.9V).
During full current charging, the collector of the external
PNP provides the charge current. The PNP emitter current
flows through the I
SENSE
pin and through the internal
110m
current sense resistor. This current is close in
magnitude, but slightly more than the collector current
since it includes base current. Amplifier A1 forces 1V on
the PROG pin. Therefore, a current equal to 1V/R
PROG
will
flow through the internal 100
resistor. Amplifier CA will
force the same voltage that appears across the 100
resistor to appear across the internal 110m
resistor.
This amplifier ensures that the current flowing out of the
I
SENSE
pin is equal to 915 times the current flowing out of
the PROG pin. Therefore, neglecting base current, the
charge current will be 915V/R
PROG
. This region of opera-
tion is referred to as constant current mode.
LTC4056-4.2
6
405642i
APPLICATIO S I FOR ATIO
W
U
U
U
Undervoltage Lockout
An internal undervoltage lockout (UVLO) circuit monitors
the input voltage and keeps the charger in shutdown mode
until V
CC
rises above the UVLO threshold (V
UVLOI
is
typically 4.4V). Approximately 50mV of hysteresis is built
in to prevent oscillation around the threshold level. In
undervoltage lockout, battery drain current is very low
(<1
A) and supply current is approximately 40
A.
Undervoltage Charge Current Limiting
The LTC4056 includes undervoltage charge current limit-
ing that prevents full charge current until the input supply
voltage reaches a threshold value (V
UVCL
). This feature is
particularly useful if the LTC4056 is powered from a
supply with long leads (or any relatively high output
impedance).
For example, USB powered systems tend to have highly
variable source impedances (due primarily to cable quality
and length). A transient load combined with such an
impedance can easily trip the UVLO threshold and turn the
charger off unless undervoltage charge current limiting is
implemented.
Consider a situation where the LTC4056 is operating
under normal conditions and the input supply voltage
begins to sag (e.g. an external load drags the input supply
down). If the input voltage reaches V
UVCL
(approximately
170mV above the rising undervoltage lockout threshold,
V
UVLOI
), undervoltage charge current limiting will begin to
reduce the charge current in an attempt to maintain V
UVCL
at the V
CC
input of the IC. The LTC4056 will continue to
operate at the reduced charge current until the input
supply voltage is increased or voltage mode reduces the
charge current further.
Trickle Charge and Defective Battery Detection
At the beginning of a charge cycle, if the battery voltage is
low (below V
TRIKL
of about 2.8V) the charger goes into
trickle charge mode reducing the charge current to ap-
proximately 2% of the full-scale current. If the low battery
voltage persists for one quarter of the total charge time,
the battery is assumed to be defective, the charge cycle is
terminated and the CHRG pin output transitions from a
strong pull-down to a 12
A pull-down. To restart the
charge cycle, simply remove the input voltage and reapply
it or momentarily force the TIMER/SHDN pin to ground.
Programming Charge Current
When in the constant current mode, the full-scale charge
current is programmed using a single external resistor
between the PROG pin and ground, R
PROG
. The current
delivered to the I
SENSE
pin (flowing from V
CC
through the
internal 110m
sense resistor) will be 915 times the
current in R
PROG
. Because the LTC4056 provides a virtual
1V source at the PROG pin, the charge current is given by:
I
I
V
R
or
R
V
I
CHRG
PROG
PROG
PROG
CHRG
=
( )
=




=




915
1
915
1
915
Under trickle charge conditions, this current is reduced to
approximately 2% of the full-scale value. The actual bat-
tery charge current (I
BAT
) is slightly lower than the ex-
pected charge current because the charger forces the
emitter current and the battery charge current will be
reduced by the base current. In terms of
(I
C
/I
B
), I
BAT
can
be calculated as follows:
I
A
I
V
R
BAT
PROG
PROG
( )
=
+




=
+




915
1
915
1
If
= 50, then I
BAT
is 2% low. If desired, reducing R
PROG
by 2% can compensate for the 2% loss.
For example, if 700mA charge current is required, calcu-
late:
R
V
mA
k
PROG
=




=
1
700
915
1 3
.
If a low
needs to be compensated for, say
= 50,
calculate:
R
V
mA
k
PROG
=
+




=
915
700
50
50 1
1 27
.
For best stability over temperature and time, 1% metal-
film resistors are recommended.
LTC4056-4.2
7
405642i
APPLICATIO S I FOR ATIO
W
U
U
U
Termination Timer
The programmable timer is used to terminate the charge
cycle. The timer duration is programmed by an external
capacitor at the TIMER/SHDN pin and the external PROG
resistor. The total charge time is:
Time(Hours) = 2.1 R
PROG
(k) C
TIMER
(
F) or
C
TIMER
(
F) = Time(Hours)/2.1 R
PROG
(k)
For example, to program a three hour timer with a 640mA
charge current (i.e., R
PROG
= 1.43k), calculate:
C
F
TIMER
=
=
3
2 1 1 43
1
. .
The timer starts when an input voltage greater than the
undervoltage lockout threshold level is applied, a program
resistor is connected to ground and the TIMER/SHDN pin
is allowed to rise above the shutdown threshold. After a
time-out occurs, the charge current stops and the CHRG
output transitions from a strong pull-down to a 12
A pull-
down to indicate charging has stopped. As long as the
input supply remains above V
UVLOD
and the battery volt-
age remains above V
RECHRG
the charger will remain in this
standby mode.
If the battery voltage remains below V
TRIKL
for 25% of the
programmed time, the charger will enter standby mode.
Furthermore, if the battery voltage is above the recharge
threshold (V
RECHRG
is typically 4.05V) at the beginning of
a charge cycle or if a falling battery voltage triggers a
recharge cycle (following a previous time-out), the charger
will enter standby mode after 50% of the programmed
time. This feature reduces the charge time for batteries
that are near full capacity. Connecting the TIMER/SHDN
pin to V
CC
disables the timer function.
Manual Shutdown
Pulling the TIMER/SHDN pin below V
MSDT
V
MSHYS
(typically 0.745V) will put the charger into shutdown
mode. In this mode, the LTC4056 consumes 40
A of
supply current and drains a negligible leakage current
from the battery (I
BMS
).
A 7
A current source pulls up on the TIMER/SHDN pin
while in shutdown to ensure that the IC will start up once
the TIMER/SHDN pin is released. Given the low magnitude
of this current, it is a simple matter for an external open-
drain (or open-collector) output to pull the TIMER/SHDN
pin to ground for shutdown and release the pin for normal
operation.
Sleep Mode
When the input supply is disconnected, the IC enters the
sleep mode. In this mode, the battery drain current (I
BSL
)
is a negligible leakage current, allowing the battery to
remain connected to the charger for an extended period of
time without discharging the battery. The leakage current
is due to the reverse-biased B-E junction of the external
PNP transistor. Furthermore, the CHRG pin assumes a
high impedance state.
CHRG Status Output Pin
When the charge cycle starts, the CHRG pin is pulled to
ground by an internal N-channel MOSFET capable of
driving an LED. Upon termination, the strong pull-down
transitions to a 12
A pull-down on the CHRG pin as long
as the input supply remains above the UVLO threshold
(V
UVLOD
) and the battery voltage remains above V
RECHRG
.
If the input supply falls below V
UVLOD
, the CHRG pin
assumes a high impedance state. Figure 1 shows a flow
diagram for a typical charge cycle. This diagram indicates
the status of the CHRG pin in each charger state.
A microprocessor can be used to distinguish the three
states of the CHRG pin (see Figure 2). To detect whether
the LTC4056 is in trickle charge, charge, or short charge
mode (i.e., strong pull-down), force the digital output pin
(OUT) high and measure the voltage at the CHRG pin. The
internal N-channel MOSFET will pull the pin voltage low
even with the 2k pull-up resistor. Once the charge cycle
terminates, the strong pull-down transitions to a 12
A
pull-down. The IN pin will then be pulled high by the 2k
pull-up resistor. To determine whether sufficient input
voltage is present for charging (i.e., high impedance), the
OUT pin should be forced to a high impedance state. If
V
CC
> V
UVLOI
then the 12
A CHRG pull-down will pull the
IN pin low through the 800k resistor; otherwise, the 800k
resistor will pull the IN pin high, indicating that
V
CC
< V
UVLOD
.
LTC4056-4.2
8
405642i
CHRG
8
2k
800k
V
CC
1
LTC4056
V
+
4056-4.2 F02
OUT
IN
PROCESSOR
V
DD
Figure 2. Using a Microprocessor to Determine CHRG State
Recharge
If the battery voltage drops below V
RECHRG
(typically
4.05V) after a charge cycle has terminated, a new charge
cycle will begin. The recharge circuit integrates the BAT
pin voltage for approximately a millisecond to prevent a
transient from restarting the charge cycle. During a re-
charge cycle the timer will terminate the charge cycle after
one-half of the programmed time has elapsed.
If the battery voltage remains below V
TRIKL
(typically 2.8V)
during trickle charge for one-fourth of the programmed
time, the battery may be defective and the charge cycle will
end. In addition, the recharge comparator is disabled and
a new charge cycle will not begin unless the input voltage
is toggled off then on, or the TIMER/SHDN pin is momen-
tarily pulled to ground.
External PNP Transistor
The external PNP pass transistor must have adequate
beta, low saturation voltage and sufficient power dissipa-
tion capability (including any heat sinking, if required).
To provide 700mA of charge current with the minimum
available base drive of approximately 30mA requires a
PNP beta greater than 23. If lower beta PNP transistors are
used, more base current is required from the LTC4056.
This can result in the output drive current limit being
reached, or thermal shutdown due to excessive power
dissipation.
With low supply voltages, the PNP saturation voltage
(V
CESAT
) becomes important. The V
CESAT
must be less
than the minimum supply voltage minus the maximum
voltage drop across the internal sense resistor and bond
wires (0.20
) and battery float voltage. If the PNP transis-
tor cannot achieve the low saturation voltage required,
base current will dramatically increase. This is to be
avoided for a number of reasons: output drive may reach
current limit resulting in the charger characteristics to go
out of specifications, excessive power dissipation may
force the IC into thermal shutdown, or the battery could
become discharged because some of the current from the
APPLICATIO S I FOR ATIO
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TRICKLE CHARGE MODE
2% FULL CURRENT
CHRG: STRONG PULLDOWN
BAT > 2.9V
2.8V < BAT < 4.05V
BAT > 4.05V
BAT < 2.8V
CHARGE MODE
FULL CURRENT
CHRG: STRONG PULLDOWN
PROGRAMMED
TIME ELAPSES
25% PROGRAMMED
TIME ELAPSES
50%
PROGRAMMED
TIME ELAPSES
STANDBY MODE
NO CHARGE CURRENT
CHRG: WEAK PULLDOWN
2.8V < BAT < 4.05V
4056-4.2 F01
RECHARGE/SHORT
CHARGE MODE
CHRG: STRONG PULLDOWN
SHUTDOWN MODE
I
CC
DROPS TO < 40
A
CHRG: Hi-Z if V
CC
< V
UVLOD
WEAK PULLDOWN
OTHERWISE
TIMER/SHDN GROUNDED
OR
V
CC
< V
UVLOD
TIMER/SHDN RELEASED
OR
V
CC
> V
UVLOI
POWER ON
Figure 1. State Diagram for a Typical Charge Cycle
LTC4056-4.2
9
405642i
DRIVE pin could be pulled from the battery through the
forward biased collector base junction.
For example, to program a charge current of 500mA with
a minimum supply voltage of 4.75V, the minimum operat-
ing V
CE
is:
V
CE(MIN)
(V) = 4.75 (0.5) (0.2) 4.2 = 0.45V
Another important factor to consider when choosing the
PNP pass transistor is the power handling capability. The
transistor data sheet will usually give the maximum rated
power dissipation at a given ambient temperature with a
power derating for elevated temperature operation. The
maximum power dissipation of the PNP when charging is:
P
D(MAX)
(W) = I
BAT
(V
CC(MAX)
V
BAT(MIN)
)
V
CC(MAX)
is the maximum supply voltage and V
BAT(MIN)
is
the minimum battery voltage when discharged.
Once the maximum power dissipation and V
CE(MIN)
are
known, Table 1 can be used as a guide in selecting some
PNPs to consider. In the table, very low V
CESAT
is less than
0.25V, low V
CESAT
is 0.25V to 0.5V and the others are 0.5V
to 0.8V all depending on the current. See the manufacturer
data sheet for details. All of the transistors are rated to
carry at least 1A continuously as long as the power
dissipation is within limits. In addition, the maximum
supply voltage, minimum battery voltage and chosen
APPLICATIO S I FOR ATIO
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charge current should be checked against the
manufacturer's data sheet to ensure that the PNP transis-
tor is operating within its safe operating area. The Stability
section addresses caution in the use of very high beta
PNPs.
Should overheating of the PNP transistor be a concern,
protection can be achieved with a positive temperature
coefficient (PTC) thermistor wired in series with the
current programming resistor and thermally coupled to
the transistor. The PTH9C chip series from Murata has a
steep resistance increase at temperature thresholds from
85
C to 145
C making it behave somewhat like a thermo-
stat switch. For example, the model PTH9C16TBA471Q
thermistor is 470
at 25
C but abruptly increases its
resistance to 4.7k at 125
C. Below 125
C, the device
exhibits a small negative TC. The 470
thermistor can be
added in series with a 976
resistor to form the current
programming resistor for a 640mA charger. Should the
thermistor reach 125
C, the charge current will drop to
160mA and inhibit any further increase in temperature.
Stability
The LTC4056 contains two control loops: constant volt-
age and constant current. The constant voltage loop is
stable without any compensation when a battery is con-
nected with low impedance leads. Excessive lead length,
Table 1. PNP Pass Transistor Selection Guide
MAXIMUM P
D
(W)
MOUNTED ON BOARD
AT T
A
= 25
C
PACKAGE STYLE
ZETEX PART NUMBER
ROHM PART NUMBER
COMMENTS
3
2 x 2MLP
ZXT1M322
Very Low V
CESAT
0.5
SOT-23
FMMT549
Low V
CESAT
0.625
SOT-23
FMMT720
Very Low V
CESAT
, High Beta
1
SOT-89
FCX589 or BCX69
1.1
SOT-23-6
ZXT13P12DE6
Very Low V
CESAT
, High Beta, Small
1 to 2
SOT-89
FCX717
Very Low V
CESAT
, High Beta
2
SOT-223
FZT589
Low V
CESAT
2
SOT-223
BCP69 or FZT549
0.75
FTR
2SB822
Low V
CESAT
1
ATV
2SB1443
Low V
CESAT
2
SOT-89
2SA1797
Low V
CESAT
10 (T
C
= 25
C)
TO-252
2SB1182
Low V
CESAT
, High Beta
LTC4056-4.2
10
405642i
however, may add enough series inductance to require a
bypass capacitor of at least 1
F from BAT to ground.
Furthermore, a 4.7
F capacitor with a 0.2
to 1
series
resistor from BAT to ground is required to keep ripple
voltage low when the battery is disconnected.
High value capacitors with very low ESRs (especially
ceramic) reduce the constant voltage loop phase margin,
possibly resulting in instability. Ceramic capacitors up to
22
F may be used in parallel with a battery, but larger
ceramics should be decoupled with 0.2
to 1
of series
resistance.
In the constant current mode, the PROG pin is in the
feedback loop, not the battery. Because of the additional
pole created by PROG capacitance, capacitance on this pin
must be limited. Although higher charge current applica-
tions (i.e., lower program resistance) can tolerate more
PROG capacitance, a good rule of thumb is to keep the
capacitive loading on the PROG pin to less than 660pF.
If additional capacitance on this pin is required (e.g., to
provide an accurate, filtered low current 1V reference to
external circuitry) a 1k to 10k decoupling resistor may be
needed (see Figure 3).
PROG
6
4
GND
LTC4056
4056-4.2 F03
10k
C
FILTER
R
PROG
ACCURATE,
FILTERED 1V
REFERENCE
Figure 3. Isolating Capacitive Load on PROG Pin and Filtering
Reverse Polarity Input Voltage Protection
In some applications, protection from reverse polarity
voltage on V
CC
is desired. If the supply voltage is high
enough, a series blocking diode can be used. In other
cases, where the voltage drop must be kept low, a P-channel
MOSFET can be used (as shown in Figure 4).
V
CC
V
IN
LTC4056
4056-4.2 F04
*
*DRAIN-BULK DIODE OF FET
Figure 4. Low Loss Input Reverse Polarity Voltage Protection
V
CC
Bypass Capacitor
Many types of capacitors with values ranging from 1
F to
10
F located close to the LTC4056 will provide adequate
input bypassing. However, caution must be exercised
when using multilayer ceramic capacitors. Because of the
self-resonant and high Q characteristics of some types of
ceramic capacitors, high voltage transients can be gener-
ated under some start-up conditions, such as connecting
the charger input to a hot power source. For more informa-
tion refer to Application Note 88.
Internal Protection
Internal protection is provided to prevent excessive PROG
pin currents (I
PSHRT
), excessive DRIVE pin currents
(I
DSHRT
) and excessive self-heating of the LTC4056 during
a fault condition. The faults can be generated from a
shorted PROG pin, a shorted DRIVE pin or from excessive
DRIVE pin current to the base of the external PNP transis-
tor when it is in deep saturation from a very low V
CE
. This
protection is not designed to prevent overheating of the
external pass transistor. However, thermal coupling be-
tween the external PNP and the LTC4056 will allow the
internal thermal limit to deprive the PNP of base current
when the junction temperature of the IC rises above about
135
C. The temperature of the PNP at that point, however,
will be well in excess of 135
C. The exact temperature of
the PNP depends on the thermal coupling between the
LTC4056 and the PNP and on the
JA
of the transistor. See
the section titled "External PNP Transistor" for informa-
tion on protecting the transistor from overheating.
APPLICATIO S I FOR ATIO
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LTC4056-4.2
11
405642i
PACKAGE DESCRIPTIO
U
TS8 Package
8-Lead Plastic TSOT-23
(Reference LTC DWG # 05-08-1637)
1.50 1.75
(NOTE 4)
2.80 BSC
0.22 0.36
8 PLCS (NOTE 3)
DATUM `A'
0.09 0.20
(NOTE 3)
TS8 TSOT-23 0302
2.90 BSC
(NOTE 4)
0.65 BSC
1.95 BSC
0.80 0.90
1.00 MAX
0.01 0.10
0.20 BSC
0.30 0.50 REF
PIN ONE ID
NOTE:
1. DIMENSIONS ARE IN MILLIMETERS
2. DRAWING NOT TO SCALE
3. DIMENSIONS ARE INCLUSIVE OF PLATING
4. DIMENSIONS ARE EXCLUSIVE OF MOLD FLASH AND METAL BURR
5. MOLD FLASH SHALL NOT EXCEED 0.254mm
6. JEDEC PACKAGE REFERENCE IS MO-193
3.85 MAX
0.52
MAX
0.65
REF
RECOMMENDED SOLDER PAD LAYOUT
PER IPC CALCULATOR
1.4 MIN
2.62 REF
1.22 REF
LTC4056-4.2
12
405642i
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
q
FAX: (408) 434-0507
q
www.linear.com
LINEAR TECHNOLOGY CORPORATION 2003
LT/TP 0203 1.5K PRINTED IN USA
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